In the global bulk material handling sector, industries such as mining, ports, and chemical plants impose stringent requirements on the efficiency, reliability, and environmental performance of material conveying systems. Zoomry Heavy Industries, a professional manufacturer and EPC contractor with over two decades of expertise in bulk material handling equipment, adheres to its mission of "Crafting Premium Conveying Systems, Building a Century-Long Legacy." The company delivers high-reliability conveying solutions that integrate technological innovation and system engineering for critical processes including long-distance transportation, storage stacking, and port handling.

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Core Solutions for Long-Distance Bulk Material Conveying in Complex Operating Conditions

Multi-Scenario Adaptable Product Technology Framework

Zoomry's belt conveyor systems are designed with the philosophy of "all-terrain adaptability and full-process coverage," featuring product lines such as long-distance overland conveyors, tubular belt conveyors, and trough belt conveyors to meet continuous material transportation needs in mining, power generation, and metallurgy. The long-distance overland conveyor employs modular design, achieving single-machine conveying distances of up to several tens of kilometers and maximum capacities of 5,000 tons/hour. Optimized idler arrangement and drive systems enable stable operation on steep inclines (≤28°) and across challenging terrains (mountains, rivers, tunnels).

The tubular belt conveyor, as a differentiated product, folds the belt into a hexagonal tubular structure via six sets of idlers, creating a fully enclosed conveying channel. Its core advantages include:

1. Tight turning radius with a maximum bending angle of 110° (compared to 70° for conventional belt conveyors), adapting to confined site layouts;
2. Fully sealed design eliminating material spillage and dust emissions, compliant with environmental regulations in sensitive areas.

Reliability Assurance System and Technological Innovations

1. Complex Condition Adaptation: Zoomry's multidisciplinary engineering teams possess extensive design and field experience, specializing in conveyors for steep inclines, cross-sea routes, tunnels, and residential area crossings.
2. Full-Process Quality Control: Six testing centers (including chemical labs and idler performance labs) equipped with 60+ devices conduct comprehensive inspections. All systems are ISO 9001, ISO 14001, and CEMA certified, with idler radial runout ≤0.4mm (national standard: 0.5mm) and noise levels <45dB, outperforming industry benchmarks.
3. Smart Integration: PLC automation enables real-time material flow monitoring and adaptive speed adjustment, achieving 15%-20% energy savings. Remote maintenance modules allow clients to monitor equipment via cloud platforms for predictive fault alerts.

Turnkey EPC System Solutions

Beyond standalone equipment, Zoomry provides end-to-end Engineering, Procurement, and Construction (EPC) services. To date, the company has completed hundreds of long-distance conveyor EPC projects globally, including dedicated mining transport lines and port continuous handling systems.

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II. High-Efficiency Stacking and Material Protection Solutions for Bulk Storage

Integrated Technology for Optimized Stacking and Preservation

The ZR-SF series radial telescopic stackers, designed for ports and mining storage, combine radial rotation and boom telescoping to achieve dual objectives of "high-capacity stacking + material integrity protection." Key technologies include:

1. Volume Optimization: Coordinated radial and telescopic movements increase storage capacity by 28% versus fixed-length conveyors. For example, a 50-meter model handling kaolin (angle of repose: 45°) achieves single-pile capacity of 101,275 tons, reducing land use by 30%.
2. Material Protection: Layered stacking technology and impact-absorbing chutes minimize material segregation, breakage, and contamination.

Flexible Deployment and Eco-Friendly Operation

1. Modular Transport & Rapid Assembly: Disassembled into 40ft high-cube containers, on-site installation takes 10-20 days, ideal for overseas projects.
2. Low-Emission Design: Enclosed belts and dust suppression systems reduce particulate emissions by 60%, with noise below 85dB, meeting EU standards.
3. All-Terrain Capability: Wheeled models suit flat terrains for quick relocation; tracked versions operate in muddy conditions. Optional diesel generators enable off-grid operation.

Full Lifecycle Maintenance Support

Zoomry offers closed-loop "design-install-maintain" services, including spare parts supply, overhauls, and training. With 3,000+ maintenance services for 200+ global clients, the stackers achieve Mean Time Between Failures (MTBF) exceeding 50,000 hours, cutting maintenance costs by 25%.

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III. Port Bulk Handling Solutions for Efficiency and Safety Optimization

Multi-Vessel Adaptable Loading Systems

Zoomry's mobile shiploaders accommodate diverse vessels—from barges (100-5,000 DWT) to Capesize ships (80,000-120,000 DWT)—with loading rates ranging 500-8,400 tons/hour.

• Tracked models: Compact structure and agile steering excel in space-constrained terminals.
• Wheeled hydraulic models: Rapid mobility allows multi-berth deployment, enhancing utilization.

Precision Control and Safety Assurance

1. Smart Loading: Laser rangefinders and flow sensors auto-adjust boom position, enabling automated trimming. Pre-set vessel profiles in PLC systems boost efficiency.
2. Safety Redundancy: Hydraulic winches feature 0.01s auto-lock during power/rope failures. Belt misalignment switches and emergency stops ensure operational safety.
3. Rapid Deployment: Modular design cuts installation time by 50%. A Southeast Asian port achieved commissioning in 15 days, accelerating throughput targets.

Integrated Port Logistics Chain

Zoomry's systems synchronize truck unloaders, conveyors, and shiploaders for end-to-end automation. For example, trucks deliver iron ore to conveyor-fed shiploaders via ZRLS-TU unloaders, achieving 3,000 tons/hour throughput (50% higher than conventional methods) with 20% energy savings.

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IV. Zoomry's Core Competitive Advantages

Compliance and Innovation Leadership

With proprietary technologies surpassing industry standards, Zoomry's idlers exhibit radial runout ≤0.4mm (national: 0.5mm), axial displacement ≤0.4mm (national: 0.7mm), noise <40-45dB (national: <55dB), and water ingress <100g (national: 150g). CE, EAC, and KCS certifications facilitate market entry into Europe, Russia, and South Korea. In Russia, Zoomry's conveyors have replaced欧美 brands in major mining projects.

Global Service Network

Regional offices and spare parts warehouses in Southeast Asia, Africa, and South America enable 24/7 localized support. Experienced engineers deliver end-to-end project execution, from site surveys to training.

Sustainable Solutions

Eco-design principles integrate energy-efficient motors, low-noise components, and dust control. Tubular conveyors achieve zero dust emissions; stackers maintain ambient dust below 10mg/m³. Recyclable materials like HDPE idlers reduce carbon footprint while enhancing corrosion resistance.