Iron ore is one of the most critical bulk materials in global industrial supply chains, and its efficient, cost-effective, and environmentally responsible transportation is a core challenge for mining operations worldwide. For high-volume, long-distance overland routes, traditional truck haulage becomes economically unviable and environmentally unsustainable. belt conveyor systems offer a proven alternative, dramatically reducing operational costs, lowering carbon emissions, and improving safety.

ZOOMRY Heavy Industry specializes in providing such heavy-duty conveying solutions, with a specific focus on long-distance curved belt conveyors for the most demanding mining applications. A flagship example is the system engineered for Huaxia Jianlong Group at their Hebei Luanping iron ore operation.

Huaxia Jianlong Group Iron Ore Conveyor Project

Huaxia Jianlong Group is a prominent Chinese conglomerate with significant interests in the mining and metallurgy sectors. For their Hebei Luanping site, they required a high-capacity conveying system to transport iron ore across a challenging, undulating terrain that necessitated a curved path. The project's key parameters were demanding:

• Material: Iron ore
• Transport Capacity: 2,600 tonnes per hour (t/h)
• Belt Width: 1,400 mm
• Conveying Distance: 2,300 meters
• Horizontal Curve: 45° turn with a 500-meter radius of curvature

To meet these specifications, ZOOMRY designed, manufactured, and installed a long-distance curved belt conveyor. The system utilizes a 1,400mm steel cord belt, driven by a powerful and efficient drive system to reliably move 2,600 tonnes of iron ore per hour over the 2.3-kilometer route, navigating a 45-degree horizontal curve with a 500-meter radius.

Technical Excellence in Curved Conveying

The Huaxia Jianlong project highlights ZOOMRY's advanced capabilities in curved conveyor engineering. Navigating a 45° turn with a 500-meter radius requires meticulous design to manage belt tension, prevent spillage, and ensure long-term reliability. ZOOMRY's proprietary idler and pulley technology ensures the belt follows the curved path smoothly, minimizing wear on both the belt and the structure.

The system's high capacity of 2,600 t/h is a testament to the robust design, which includes a high-strength belt and a powerful drive system. This level of performance is critical for large-scale mining operations where continuous, high-volume material flow is essential for meeting production targets.

Strategic Value for Iron Ore Mining Operations

For iron ore mining companies, replacing haul trucks with a conveyor system, especially on long and curved routes, delivers substantial and quantifiable benefits:

• Cost Efficiency: Transporting material by conveyor is significantly cheaper per ton than truck haulage, particularly over long distances (generally over 1-2km).
• Environmental Performance: Conveyors are electrically powered and produce zero direct emissions at the point of operation, a critical advantage for companies seeking to meet ESG (Environmental, Social, and Governance) targets.
• Operational Reliability: Conveyor systems provide continuous, weather-independent operation, unlike truck fleets which are affected by weather and require more intensive maintenance.
• Safety Improvement: Reducing the number of haul trucks on site eliminates a major source of safety risks in mining operations.

Related Products & Solutions

ZOOMRY offers a complete portfolio of bulk material handling equipment optimized for mining and heavy industry:

• Long-Distance Curved Belt Conveyor — engineered for overland routes with multiple horizontal curves
• Long-Distance Belt Conveyor — straight-line high-capacity overland conveying
• Large Inclination Belt Conveyor — for steep-angle material transport
• Conveyor Components — idlers, pulleys, scrapers, and safety devices

Related Project Cases

• Weiyuan Mining Long-Distance Iron Ore Conveyor Project — 3.3 km, 2,020 t/h, stable operation since 2018
• Southeast Mining 8.6 km Curved Belt Conveyor Project — 7 horizontal curves, 2,500 t/h, limestone
• View More EPC Project Cases — global bulk handling references

Why ZOOMRY for Iron Ore & Mining Conveying

ZOOMRY combines engineering expertise, manufacturing capability, and project execution experience to deliver reliable, high-performance conveying systems for the mining industry. Key advantages include:

• In-House Manufacturing: Core components such as idlers, pulleys, and conveyor structures are produced in ZOOMRY's ISO-certified facilities, ensuring quality and fast delivery.
• Proven Curved Conveyor Technology: Extensive experience with complex curved routes, including sharp horizontal turns and vertical curves.
• Global Project Experience: Successful delivery of EPC projects across mining, port, and industrial sectors in Asia, Europe, and beyond.
• Comprehensive Support: From design and engineering to installation, commissioning, and after-sales service.

Contact ZOOMRY's mining engineering team to discuss your iron ore or bulk material conveying project.