ZOOMRY
In bulk material transportation and handling processes, efficiently, continuously, and cost-effectively transferring materials from trucks to conveyor systems is a critical challenge faced by many enterprises. Particularly in scenarios like mines, ports, and aggregate plants, the truck unloader serves as a bridge between transportation and conveying systems. With various types available, selecting the appropriate truck unloader enables seamless and rapid material transfer, achieving dual benefits of enhanced efficiency and reduced operational costs.
Ⅰ.What is a Truck Unloader?
A Truck Unloader is a high-efficiency material transfer device connecting transport vehicles (such as dump trucks, semi-trailers) and bulk handling systems (such as belt conveyors, telescopic stackers, ship loaders). Its core mission is to fundamentally transform traditional material unloading methods, achieving: rapid unloading to reduce waiting time and improve handling efficiency; dust-free and eco-friendly operations through controlled material flow and enclosed structures to significantly reduce dust emissions; continuous conveying capability for seamless integration with downstream equipment to enable automation; and ultimately cost reduction by effectively replacing high-cost, low-efficiency methods such as manual handling or loader-based material transfer.
Ⅱ.Main Types of Truck Unloaders
Based on operational environments, unloading requirements, and site conditions, truck unloader are categorized into:
Crawler-type Truck Unloader
Ideal for rugged terrains like mines, quarries, remote construction sites, or port areas with high load-bearing demands.
Features
- All-terrain crawler chassis adaptable to muddy/sloped ground;
- Self-powered diesel engine for electricity-free operation;
- Max. unloading height: 6.3m for direct stacking or high-level conveyor access;
- Customizable hopper width (3.5m–5.7m) compatible with heavy trucks/loaders.
Wheeled-type Truck Unloader
Optimized for fast relocation and flexible deployment in settings like aggregate plants, cement factories, or temporary projects requiring frequent equipment movement.
Features
- Heavy-duty tire chassis with hydraulic support legs;
- Easy transportability via standard shipping containers;
- Optional 2/4 unloading ramps for simultaneous multi-truck operation;
- Capacity: up to 1,800tph; belt width: 1,400–1,800mm.
Integrated Truck Unloading Station
Combines unloading, crushing, screening, and conveying into one system. Designed for ports, centralized mining processing hubs, and large industrial parks, delivering turnkey solutions.
Features
- Connects to jiggers, stackers, or ship loaders;
- Tailored for systematic, high-volume continuous operations;
- Customizable design for optimal space utilization.
Ⅲ.Core Components of Truck Unloaders
1. Receiving Hopper
- Ultra-low design for easy truck dumping;
- Standard 10m³+ capacity (customizable per flow rate);
- Rubber skirt sealing to prevent spillage/dust.
2. Main Conveyor
- Heavy-duty steel structure for high-load operation;
- Automatic tensioning system for belt stability;
- Optional add-ons like scraper cleaners.
3. Power System
- Electric/hydraulic dual-drive options;
- Diesel generator for off-grid operation;
- PLC control supporting manual/remote/auto modes.
4. Chassis System
- Tire/crawler choices to match terrain;
- Adjustable legs for stability and angle optimization;
- Quick assembly/disassembly for faster deployment.
Ⅳ.Key Advantages of Truck Unloaders
- Higher Efficiency: Optimized tipping angle and material flow enable rapid, continuous unloading.
- Lower Costs: Mechanized operation reduces labor/fuel expenses and equipment maintenance.
- Material Versatility: Handles sand, ores, coal, cement clinker, fertilizers, and more.
- Modularity: Integrates with stackers, ship loaders, or crushers for end-to-end solutions.
Ⅴ.Why Choose Zoomry Heavy Industry?
As a leading Chinese bulk handling equipment manufacturer, Zoomry holds CE, EAC, and ISO9001 certifications. Our solutions serve clients across Southeast Asia, the Middle East, Africa, Russia, and Europe.
- End-to-end EPC+M+O services (Engineering, Procurement, Construction, Maintenance, Operation);
- Remote technical guidance & on-site engineer support;
- Container-ready packaging for global logistics efficiency;
- Modular installation to minimize on-site assembly time.
Ⅵ.Selecting the Right Truck Unloader
| Project Factors | Recommended Type |
|---|---|
| Flat terrain/easy access | Wheeled Truck Unloader |
| Harsh terrain/extreme env. | Crawler Truck Unloader |
| High automation demand | Integrated System |
| Integration with stackers/shiploaders | Interface-optimized design |
Customization available based on hopper size, power needs, capacity targets, or elevation differences.
As global industries prioritize efficient, eco-friendly bulk handling, truck unloader play an increasingly vital role—boosting productivity, cutting costs, and reducing carbon footprints through continuous operations.
Ranked among China’s top three bulk material system providers, Zoomry Heavy Industry delivers intelligent, reliable truck unloading solutions worldwide. We remain committed to expanding into overseas markets and advancing greener, smarter bulk handling technologies.
For detailed configurations, technical datasheets, or bidding documentation, contact Zoomry International Sales. Receive tailored proposals and technical support within 24 hours.
