ZOOMRY
As the global bulk material trade scale continues to expand, the shiploading pain points of overseas ports, mines, and energy enterprises have become increasingly prominent: the capacity of traditional mobile shiploader conveyors is mostly between 2000-4000 TPH, resulting in Panamax ships (60,000-80,000 tons) and Capesize ships (80,000-120,000 tons) having a port stay time as long as 22-24 hours, with low berth utilization rate and high capital occupation cost. The ultra-high capacity of ZOOMRY's 8400 TPH mobile shiploader conveyor is more than twice that of traditional equipment, which can reduce the shiploading time of large bulk carriers to within 10 hours, directly breaking through the efficiency bottleneck. At the same time, it can adapt to scenarios such as multiple berths in ports and complex terrain in mines, meet environmental compliance requirements, reduce material breakage and spillage, and comprehensively solve shiploading problems in different fields.
Features of ZOOMRY Mobile Shiploader Conveyor
The 8400 TPH capacity of the ZRSL Series mobile shiploader conveyor is not just a simple accumulation of parameters, but a systematic upgrade from key hardware to overall structure based on the core logic of "maximizing conveying efficiency and optimizing operation stability. Every technical design is developed to address the actual pain points of bulk material shiploading.
Ultra-Wide Wear-Resistant Conveying System
The Conveyor Belt is a fundamental component determining capacity. The ZRSL Series mobile shiploader conveyor adopts an 1800mm ultra-wide high-strength wear-resistant conveyor belt. Compared with the industry's mainstream 1200-1600mm belt width, the single conveying cross-sectional area is increased by more than 40%. The belt surface is covered with a 3mm-thick rubber wear-resistant layer, made of a composite material of natural rubber and styrene-butadiene rubber, with a wear resistance coefficient of 0.8 (industry average is 0.5). For friction loss caused by heavy bulk materials such as coal and iron ore, its service life is extended to more than 3 years. Meanwhile, the belt adopts a dual design of "anti-deviation + anti-sticking": anti-deviation guide strips are built into the edges, and combined with automatic deviation-correcting idler sets, the deviation is controlled within 5mm; the surface is coated with an anti-sticking coating, which can reduce material residue by more than 90% for moist and sticky materials (such as wet coal and clay) with a moisture content of 15%-20%, avoiding capacity attenuation caused by material sticking.
Dual-Drive Variable-Frequency Drive System
High capacity requires strong and stable power matching. The ZRSL Series mobile shiploader conveyor is equipped with two 400kW variable-frequency motors, adopting a "main drive + auxiliary drive" coordination mode, with a total output torque of 8000 N·m, which is 60% higher than that of a single-drive system. The motors comply with the IE3 high-efficiency energy standard, with an operation efficiency of over 95%, saving 12% more energy than traditional motors. At the same time, the variable-frequency control system can automatically adjust the speed according to material flow: when the material feeding volume fluctuates (such as mine emergency unloading), the motor speed can be adjusted in real time between 300-1500 r/min, avoiding "overload shutdown" or "no-load energy consumption" and ensuring the continuous stability of the 8400 TPH capacity—even when the feeding volume increases instantaneously by 20%, the equipment can still maintain continuous operation without interruption.
Anti-Clogging Feeding and Conveying Channel
Traditional shiploader conveyors often have actual capacity far lower than the rated value due to "material accumulation and blockage". The ZRSL Series mobile shiploader conveyor solves this problem through two key designs: first, the feeding port adopts a "hopper + vibration buffer" structure, the inner wall of the hopper is paved with 16mm-thick Mn13 wear-resistant steel plates, and a high-frequency vibrator (vibration frequency of 50Hz) is installed at the bottom, which can quickly dredge materials prone to bridging (such as cement clinker and ore fragments); second, the conveying channel adopts a "large inclination angle + streamlined" design, with the inclination angle controlled at 18° (industry conventional is 15°), and the inner wall of the channel is polished to a smoothness of Ra1.6, reducing material flow resistance and ensuring 8400 tons of materials pass smoothly per hour without accumulation or retention.
Application Scenarios of ZOOMRY 8400 TPH Mobile Shiploader Conveyor
Overseas customers have significantly different operation scenarios. The multi-ship scheduling in ports, complex terrain in mines, and material protection in energy enterprises all put forward personalized requirements for shiploader conveyors. Through modular design and function optimization, the ZRSL Series mobile shiploader conveyor realizes accurate adaptation to three core scenarios and can be quickly put into use without additional modification.
International Port Terminals
The core demand of international ports is "adapting to ships of different tonnages and efficiently utilizing berth resources". The ZRSL Series mobile shiploader conveyor can cover the full range of adaptation from 100-5000 ton inland river barges, 10,000-35,000 ton Handysize ships, to 60,000-80,000 ton Panamax ships and 80,000-120,000 ton Capesize ships, with a maximum operating radius of 30 meters and a lifting height of 16 meters. A single piece of equipment can serve 3 different berths. The wheeled chassis version is equipped with ultra-wide solid tires (1.2 meters in diameter) and has a moving speed of 5 km/h, which can complete berth switching within 30 minutes; for ports with high-load operations, the equipment can also be equipped with a "berth positioning assistance system", which accurately aligns with the ship's cargo hold position through laser ranging and GPS positioning, reducing manual adjustment time and further improving shiploading efficiency—taking Panamax ships as an example, the ZRSL can reduce the shiploading time from 24 hours (traditional equipment) to 10 hours, handle one more ship of the same class per day, and increase the berth utilization rate by 100%.
At the same time, the equipment strictly complies with international port environmental protection requirements: it is equipped with a bag filter device, with a dust emission concentration ≤10 mg/m³; it adopts a low-noise motor, with an operation noise ≤75 dB, meeting the EU EN 12015 environmental standard and the US EPA air pollutant emission limits, allowing customers to operate in compliance without additional investment in environmental protection modification.
Overseas Mine Parks
Most overseas mines are located in remote areas, facing the pain points of "complex terrain, lack of external power supply, and short-distance material transfer". The crawler chassis version of the ZRSL Series has a ground pressure ≤80 kPa, which can travel stably on unpaved roads such as muddy and gravel roads, and easily cross the complex terrain between the mine mining area and the temporary shiploading point; the equipment is equipped with a 200kW diesel generator set (optional 400V/50Hz electric version), which does not rely on external power grids and can be directly deployed at the temporary shiploading point near the mine, directly conveying the mined ore to the ship and eliminating the "short-distance truck transfer" link—taking a large mine with a daily output of 100,000 tons as an example, it can reduce the daily transportation volume of 80 heavy trucks, reduce transportation costs by 40%, and at the same time reduce the material loss rate from the industry average of 1.5% to 0.5%, with an annual ore loss reduction of more than 18,000 tons.
In addition, in view of the high hardness of mine ore, the conveying channels and feeding ports of the ZRSL Series all adopt wear-resistant materials, and key components (such as idlers and rollers) are high-hardness products independently produced by ZOOMRY (Rockwell hardness HRC58-62), with a service life of more than 50,000 hours, reducing production interruptions caused by equipment failures in mines.
Energy and Building Materials Fields
Energy (thermal power, coal processing) and building materials (cement, sand and gravel) enterprises have strict requirements for "material quality protection": excessive coal breakage rate will reduce boiler thermal efficiency, and cement clinker pollution will affect product strength. The ZRSL Series has been optimized with targeted designs: first, it is equipped with a "slow shiploading mechanism", which controls the material falling speed within 0.5 m/s through hydraulic buffer technology, reducing the breakage rate of fragile materials such as coal and cement clinker to below 2%; second, the conveying channel adopts a closed structure, and combined with the rubber sealed skirts at the belt edges, it can effectively prevent the intrusion of external dust and rainwater, and at the same time prevent material spillage, controlling the cement clinker pollution rate below 0.1%.
In response to the needs of different climate regions, the ZRSL Series can also be equipped with a "temperature and humidity adaptation module": the low-temperature version (-30℃~5℃) is equipped with a motor heating device and a hydraulic oil insulation system, suitable for frigid regions such as Russia and Canada; the high-temperature version (30℃~50℃) is equipped with additional heat dissipation fans and cooling cycle systems, adapting to tropical regions such as Southeast Asia and Australia, ensuring the equipment can still operate stably under extreme climates.
ZOOMRY Service Support
Global Compliance Certifications
The ZRSL Series mobile shiploader conveyor has obtained core certifications in multiple regions around the world, ensuring that customers can enter the target market without additional testing: EU CE Certification (complying with EU Machinery Directive 2006/42/EC), Russian EAC Certification (complying with Eurasian Economic Union TR CU 010/2011 safety standard), Korean KCS Certification (complying with Korean Industrial Safety Act); it has also passed ISO 9001 Quality Management System Certification and ISO 14001 Environmental Management System Certification, with product quality and environmental performance meeting international standards. Customers only need to provide the specific requirements of the target market, and ZOOMRY can complete the compliance fine-tuning of the equipment, shortening the equipment on-site time.
Rapid Response to Reduce Downtime Loss
ZOOMRY stocks core spare parts of the ZRSL Series (such as belts, motors, hydraulic components, idlers), with the inventory turnover rate controlled within 30 days; when customers contact through ZOOMRY's overseas service platform or 24-hour service hotline, the spare parts can be shipped from the nearest warehouse within 48 hours and delivered to the customer's site via international logistics such as DHL and FedEx, with equipment downtime ≤24 hours. At the same time, ZOOMRY also provides a "spare part early warning service", which monitors the operating status of key components in real time through equipment sensors and reminds customers to replace vulnerable parts 30 days in advance to avoid sudden failures.
Multilingual Technical Services
To solve the technical communication and operation and maintenance difficulties of overseas customers, ZOOMRY has established a multilingual service team, providing technical support in multiple languages including English, Russian, Spanish, and Korean: it provides technical documents including equipment operation and 3D assembly-disassembly manuals; it supports remote technical diagnosis—through the IoT module built into the equipment, ZOOMRY engineers can view the equipment operating data in real time and remotely troubleshoot more than 80% of faults; it provides on-site services—after customers put forward requirements, overseas service engineers arrive at the site within 48 hours to assist with equipment installation and commissioning, operation and maintenance training, and fault repair.
Core Performance Parameters of Mobile Shiploader Conveyor
| Performance Indicator | Parameters of ZRSL Series Mobile Shiploader Conveyor | Industry Conventional Level Reference |
|---|---|---|
| Maximum Capacity | 8400 TPH | 2000-4000 TPH |
| Belt Specification | Width 1800mm, Thickness 20mm (3mm wear-resistant layer) | Width 1200-1600mm, Thickness 15mm |
| Applicable Ship Types | 100 tons-120,000 tons (barges to Capesize ships) | 1000 tons-80,000 tons |
| Chassis Type | Wheeled (moving speed 5km/h) / Crawler (ground pressure 80kPa) | Mainly wheeled (moving speed 3km/h) |
| Power Options | Diesel (12-cylinder 400kW) / Electric (380V 350kW) | Mainly electric (relying on external power) |
| Dust Emission Concentration | ≤10mg/m³ | ≤30mg/m³ |
| Material Breakage Rate (Coal/Clinker) | ≤2% | ≤5% |
| Warranty Period for Core Components | 5 years | 2.5-3 years |
Choose ZRSL Series Mobile Shiploader Conveyor
In today's increasingly fierce competition in global bulk material transportation efficiency, the ZRSL Series mobile shiploader conveyor, with its ultra-high capacity of 8400 TPH as the core, integrates full-scenario adaptation, global compliance, and full-cycle services. It not only solves the shiploading efficiency pain points of overseas customers, but also creates value for customers from three dimensions: cost, quality, and risk—efficiency improvement shortens the ship's port stay time and reduces capital occupation cost; material protection reduces losses and ensures product value; compliance certifications and rapid services reduce market access and operation and maintenance risks.
For 22 years, ZOOMRY has always adhered to the concept of "Build high-quality conveying products, forge a century-old foundation", and has accumulated to provide bulk material conveying equipment and solutions for nearly 200 overseas customers worldwide. If you are looking for a "high-efficiency, reliable, and compliant" mobile shiploading equipment, you are welcome to visit ZOOMRY's official website to learn more about product details, or contact us through the overseas service email: oversea@zoomry.cn and service hotline: +86-13164016717. ZOOMRY will customize an exclusive bulk material shiploading solution for you to help your business seize the initiative in the global market.
