ZOOMRY's ZRSL Series Mobile Ship Loader is an advanced equipment specially designed to solve the problem of rapid loading and unloading of bulk materials. Focusing on the loading needs of high-volume bulk materials such as iron ore, sand, aggregates, and palm kernel shells at ports and mine terminals, the equipment integrates ZOOMRY's profound technical accumulation in the field of material conveying. By adopting modular design, full hydraulic drive, and intelligent PLC control system, it achieves smooth and efficient conveying from yards to ship holds. Its single-machine rated capacity can stably reach an industry-leading level, with a maximum peak value exceeding 3000 tons per hour.

Compared with traditional fixed loading and unloading systems, the ZRSL Mobile Ship Loader demonstrates strong flexibility. It features mobility, telescopicity, rotatability, and high capacity, and does not rely on complex fixed infrastructure. It can adjust the operation position at any time according to the actual berth and space conditions of the port, greatly improving site utilization. Considering the high density and strong wear characteristics of iron ore, ZOOMRY adopts special wear-resistant alloy materials and reinforced protection design for key bearing and contact components, ensuring that the equipment maintains excellent stability and service life even under long-term heavy-load continuous operation. At the same time, through optimized design, it realizes closed material conveying and advanced dust suppression technology, combined with multi-layer safety interlock mechanism, ensuring its operation complies with international environmental protection and safety standards.

As a core component of ZOOMRY's complete bulk material handling solution, the ZRSL Ship Loader can seamlessly connect with the company's own belt conveyors, telescopic stackers, truck unloaders and other equipment, building an end-to-end conveying system from material source to ships. This solution is widely used in global coastal ports, inland river transfer stations and mining-specific terminals, and can flexibly match the loading tasks of various tonnages of bulk carriers from barges and handy-size to capesize.

Product Technical Highlights

ZOOMRY's ZRSL Series Mobile Ship Loader balances efficiency, stability and adaptability in technical design, with multiple core technical indicators at the forefront of the industry.

Efficient Drive and Conveying System

• Adopts imported high-quality gear motors and ZOOMRY-customized hydraulic power units, with strong output power and high operational stability, ensuring continuous and uniform conveying of iron ore under high belt speed conditions.
• The Conveyor Belt is made of high-strength steel cord material, with excellent wear resistance and load-bearing capacity. The belt width and speed are optimally designed to perfectly adapt to the high wear and high-volume conveying needs of iron ore.
• Independently developed ultra-wear-resistant idler sets, with low rotation resistance and low operating noise, whose service life is far beyond the industry's conventional level, effectively reducing equipment shutdown and maintenance frequency.

Intelligent Flexible Control System

• Equipped with a full-function PLC control system and a touch-type HMI operation panel, supporting free switching between automatic, remote and manual operation modes.
• Integrates intelligent material distribution function, through real-time monitoring of infrared distance measurement and ship draft, automatically adjusts the conveying angle and telescopic arm length, avoiding material accumulation or spillage.
• Comprehensive coverage of remote monitoring and fault diagnosis system, allowing operation and maintenance personnel to view real-time equipment operating parameters through mobile terminals or computers, early warning potential faults.

Multiple Safety Protection Designs

• Equipped with a steel wire rope anti-fall device and a hydraulic self-locking system, in case of sudden situations such as power interruption or steel wire rope breakage, the telescopic arm can be locked instantly.
• Integrates multiple safety interlock mechanisms such as belt deviation detection, overload protection, and emergency stop button. When the equipment malfunctions, it can automatically shut down and issue an alarm signal.
• The frame is welded with high-strength section steel, and has passed professional ultrasonic flaw detection. Its structural strength meets international standards, and it can withstand the impact load of iron ore.

In addition to the above core technologies, the equipment adopts a dual-chassis design with optional crawler and wheeled types. The crawler chassis has low ground contact pressure, suitable for operation on soft ground; the wheeled chassis is equipped with ultra-solid tires, with fast transfer speed, adapting to rapid movement on hardened roads. The telescopic arm can achieve a wide range of length adjustment, rotation and luffing actions, which can fully cover the entire cabin of the ship without moving the ship; the modular design allows the equipment to be disassembled into standard container sizes for transportation, with convenient and efficient on-site assembly, greatly reducing cross-border transportation costs and installation cycles.

Core Performance Parameters

Item	Parameter
Adaptable Belt Width	1800-2200mm
Conveyor Belt Speed	4-6m/s
Telescopic Arm Length	20-30m
Rotation Angle	±110°
Adaptable Ship Tonnage	1000-120000DWT (Barge to Capesize)
Maximum Loading Height	16m
Power Type	Diesel Engine / Mains Power (Dual Option)
Operating Temperature	-40℃~+60℃
Protection Level	IP65

Adaptable Scenarios of ZRSL Mobile Ship Loader

Mine Terminal Scenario

To meet the operational demand of direct loading from mines, ZOOMRY's mobile ship loader can be directly deployed at mine export terminals, building an operational mode of "direct loading after mining", completely eliminating intermediate transfer links and greatly shortening the logistics cycle. In this scenario, relying on the core advantage of stable operation under heavy load, the equipment perfectly adapts to the high density and high wear characteristics of iron ore.

Inland River Bulk Terminal Scenario

Inland river terminals generally face industry pain points such as seasonal water level fluctuations and limited berth length. Traditional fixed loading equipment is difficult to meet dynamic operational needs. Through the flexible movement of the wheeled chassis, ZOOMRY's mobile ship loader can real-time adjust the operation point according to water level changes and ship berthing positions, efficiently solving the problem of "high-volume loading on small berths" at inland river terminals.

Bulk Cargo Transfer Hub Scenario

In multi-modal transport hub scenarios such as railway-port and highway-port, ZOOMRY's mobile ship loader can efficiently connect iron ore transported by land transport tools such as trains and trucks, quickly completing the transfer connection of "land-water" and realizing seamless coordination of "rail-water intermodal transport" and "road-water intermodal transport". The equipment supports multi-unit parallel operation, with peak capacity meeting large-scale loading needs.

International Compliance and Quality Assurance

As a manufacturer facing the global market, ZOOMRY has always adhered to international standards and strictly controlled product quality and compliance. The ZRSL Series Mobile Ship Loader has passed ISO 9001, ISO 14001, and ISO 45001 certifications, and has obtained multiple market access qualifications such as EU CE Certification, Russian EAC Certification, Korean KCS Certification. For special operating environments, the product has also passed special certifications such as ATEX Explosion-proof Certification and REACH Compliance Certification.

Core Advantages of Choosing ZOOMRY

• Dual Advantages of Capacity and Cost-Effectiveness: Under the same configuration, ZOOMRY's equipment has higher capacity than similar products and offers a higher cost-performance advantage.
• Wide and Flexible Adaptability: Supports crawler/wheeled dual chassis, covering full-scenario loading needs from small-tonnage barges to large ocean-going bulk carriers.
• More Advantageous Maintenance Costs: Core components are independently produced by ZOOMRY, with strict supply chain control and rapid spare parts supply in major global regions.
• End-to-End Customized Services: Senior engineers provide one-on-one scheme design according to specific parameters such as port site conditions, ship type, and material characteristics.
• Comprehensive After-Sales Guarantee: Core components enjoy long-term warranty, 7×24-hour technical consultation hotline, and engineers can arrive on-site within 48 hours for emergency failures.

Unlike equipment resellers, ZOOMRY manufactures all core mobile ship loader components — from conveyor rollers and drive pulleys to complete hydraulic systems — in our 40,000m² production facility with in-house quality testing. View ZOOMRY's mobile ship loader EPC project cases to see proven results from ports and mines worldwide.

Related Products

Industry Applications