ZOOMRY
ZOOMRY's ZRSL Series Mobile Ship Loader is an advanced equipment specially designed to solve the problem of rapid loading and unloading of bulk materials. Focusing on the loading needs of high-volume bulk materials such as iron ore, sand, aggregates, and palm kernel shells at ports and mine terminals, the equipment integrates ZOOMRY's profound technical accumulation in the field of material conveying. By adopting modular design, full hydraulic drive, and intelligent PLC control system, it achieves smooth and efficient conveying from yards to ship holds. Its single-machine rated capacity can stably reach an industry-leading level, with a maximum peak value exceeding 3000 tons per hour.
Compared with traditional fixed loading and unloading systems, the ZRSL Mobile Ship Loader demonstrates strong flexibility. It features mobility, telescopicity, rotatability, and high capacity, and does not rely on complex fixed infrastructure. It can adjust the operation position at any time according to the actual berth and space conditions of the port, greatly improving site utilization. Considering the high density and strong wear characteristics of iron ore, ZOOMRY adopts special wear-resistant alloy materials and reinforced protection design for key bearing and contact components, ensuring that the equipment maintains excellent stability and service life even under long-term heavy-load continuous operation. At the same time, through optimized design, it realizes closed material conveying and advanced dust suppression technology, combined with multi-layer safety interlock mechanism, ensuring its operation complies with international environmental protection and safety standards.
As a core component of ZOOMRY's complete bulk material handling solution, the ZRSL Ship Loader can seamlessly connect with the company's own belt conveyors, telescopic stackers, truck unloaders and other equipment, building an end-to-end conveying system from material source to ships. This solution is widely used in global coastal ports, inland river transfer stations and mining-specific terminals, and can flexibly match the loading tasks of various tonnages of bulk carriers from barges and handy-size to capesize.
Product Technical Highlights
ZOOMRY's ZRSL Series Mobile Ship Loader balances efficiency, stability and adaptability in technical design, with multiple core technical indicators at the forefront of the industry, creating sustained value for users.
Efficient Drive and Conveying System
- Adopts imported high-quality gear motors and ZOOMRY-customized hydraulic power units, with strong output power and high operational stability, ensuring continuous and uniform conveying of iron ore under high belt speed conditions;
- The Conveyor Belt is made of high-strength steel cord material, with excellent wear resistance and load-bearing capacity. The belt width and speed are optimally designed to perfectly adapt to the high wear and high-volume conveying needs of iron ore;
- Independently developed ultra-wear-resistant idler sets, with low rotation resistance and low operating noise, whose service life is far beyond the industry's conventional level, effectively reducing equipment shutdown and maintenance frequency and improving overall operational efficiency.
Intelligent Flexible Control System
- Equipped with a full-function PLC control system and a touch-type HMI operation panel, supporting free switching between automatic, remote and manual operation modes, realizing automatic control of the loading process and greatly reducing manual intervention;
- Integrates intelligent material distribution function, through real-time monitoring of infrared distance measurement and ship draft, automatically adjusts the conveying angle and telescopic arm length, avoiding material accumulation or spillage, and significantly improving loading uniformity;
- Comprehensive coverage of remote monitoring and fault diagnosis system, allowing operation and maintenance personnel to view real-time equipment operating parameters through mobile terminals or computers, early warning potential faults, and minimizing shutdown risks.
Multiple Safety Protection Designs
- Equipped with a steel wire rope anti-fall device and a hydraulic self-locking system, in case of sudden situations such as power interruption or steel wire rope breakage, the telescopic arm can be locked instantly, effectively avoiding equipment damage and personal injury;
- Integrates multiple safety interlock mechanisms such as belt deviation detection, overload protection, and emergency stop button. When the equipment malfunctions, it can automatically shut down and issue an alarm signal, comprehensively ensuring operational safety;
- The frame is welded with high-strength section steel, and has passed professional ultrasonic flaw detection. Its structural strength meets international standards, and it can withstand the impact load of iron ore, ensuring long-term stable operation of the equipment.
In addition to the above core technologies, the equipment also has outstanding highlights in structural design. It adopts a dual-chassis design with optional crawler and wheeled types. The crawler chassis has low ground contact pressure, suitable for operation on soft ground; the wheeled chassis is equipped with ultra-solid tires, with fast transfer speed, adapting to rapid movement on hardened roads. The telescopic arm can achieve a wide range of length adjustment, rotation and luffing actions, which can fully cover the entire cabin of the ship, and complete the loading operation without moving the ship; the modular design allows the equipment to be disassembled into standard container sizes for transportation, with convenient and efficient on-site assembly, greatly reducing cross-border transportation costs and installation cycles.
In terms of environmental protection and energy saving, the equipment controls the dust leakage during material conveying to an extremely low level through the design of closed conveying channels and rubber sealed skirts, which is far superior to relevant international environmental protection standards; the hydraulic system adopts an energy-saving variable displacement pump, which automatically reduces power consumption in no-load state, with significant energy-saving effect. It can also be equipped with a solar auxiliary power supply system according to needs to further reduce dependence on fossil energy; the equipment's operating noise is strictly controlled, meeting the noise limit requirements for port night operations, and realizing a green operation mode of "low noise, low dust and low consumption".
Core Performance Parameters
| Item | Parameter Index |
|---|---|
| Rated Capacity | Industry-leading Level (Adapting to High-volume Needs) |
| Adaptable Belt Width | 1800-2200mm |
| Conveyor Belt Speed | 4-6m/s |
| Telescopic Arm Length | 20-30m |
| Rotation Angle | ±110° |
| Adaptable Ship Tonnage | 1000-120000DWT (Covering Barge to Capesize) |
| Maximum Loading Height | 16m |
| Power Type | Diesel Engine/Mains Power (Dual Option) |
| Operating Temperature Range | -40℃~+60℃ |
| Protection Level | IP65 |
| Equipment Weight | 85-120 Tons (Depending on Configuration) |
Adaptable Scenarios of ZRSL Mobile Ship Loader
Mine Terminal Scenario
To meet the operational demand of direct loading from mines, ZOOMRY's mobile ship loader can be directly deployed at mine export terminals, building an operational mode of "direct loading after mining", completely eliminating intermediate transfer links and greatly shortening the logistics cycle. In this scenario, relying on the core advantage of stable operation under heavy load, the equipment perfectly adapts to the high density and high wear characteristics of iron ore. Its operational efficiency is significantly higher than that of traditional transfer modes, the loading time per ship is remarkably reduced, and the time cost and transfer loss of mine raw material export are effectively lowered.
Inland River Bulk Terminal Scenario
Inland river terminals generally face industry pain points such as seasonal water level fluctuations and limited berth length. Traditional fixed loading equipment is difficult to meet dynamic operational needs due to fixed position and insufficient adjustment flexibility. Through the flexible movement of the wheeled chassis, ZOOMRY's mobile ship loader can real-time adjust the operation point according to water level changes and ship berthing positions. It can adapt to loading needs under different water levels without modifying terminal infrastructure, efficiently solving the problem of "high-volume loading on small berths" at inland river terminals, and ensuring the continuous transfer of bulk materials such as iron ore.
Bulk Cargo Transfer Hub Scenario
In multi-modal transport hub scenarios such as railway-port and highway-port, ZOOMRY's mobile ship loader can efficiently connect iron ore transported by land transport tools such as trains and trucks, quickly completing the transfer connection of "land-water" and realizing seamless coordination of "rail-water intermodal transport" and "road-water intermodal transport". To meet the loading demand of large ships arriving at the port centrally, the equipment supports multi-unit parallel operation, with peak capacity meeting large-scale loading needs. It can not only ensure the rapid loading efficiency of single ships but also avoid operational congestion caused by material accumulation in hub sites, significantly improving the overall transfer efficiency of the intermodal hub.
International Compliance and Quality Assurance
As an equipment manufacturer facing the global market, ZOOMRY has always adhered to international standards and strictly controlled product quality and compliance. The ZRSL Series Mobile Ship Loader has passed ISO 9001 Quality Management System, ISO 14001 Environmental Management System, and ISO 45001 Occupational Health and Safety Management System certifications, and has obtained multiple market access qualifications such as EU CE Certification, Russian EAC Certification, Korean KCS Certification, and China CCS Classification Society Certification. For special operating environments, the product has also passed special certifications such as ATEX Explosion-proof Certification and REACH Compliance Certification, fully complying with international and domestic product standards such as CEMA (Conveyor Equipment Manufacturers Association), EN 12895 (EU Bulk Material Conveying Safety Standard), and GB/T 10595 (China Belt Conveyor Standard).
All equipment undergoes multiple rounds of rigorous inspections before leaving the factory, including simulated heavy-load testing, high and low-temperature environment testing, and safety interlock testing, and provides complete test reports to ensure that product quality reaches the international advanced level, providing reliable and compliant equipment support for global users.
Core Advantages of Choosing ZOOMRY
Dual Advantages of Capacity and Cost-Effectiveness
Under the same configuration, ZOOMRY's equipment has higher capacity than similar products in the industry and offers a higher cost-performance advantage; the customized design for iron ore loading scenarios further improves operational efficiency compared with general-purpose ship loaders, creating higher return on investment for users.
Wide and Flexible Adaptability
Supports the selection of crawler/wheeled dual chassis, with a wider coverage of key parameters such as telescopic arm length and rotation angle. It can meet the full-scenario loading needs from small-tonnage inland river barges to large ocean-going bulk carriers, with adaptability far exceeding that of similar products in the industry.
More Advantageous Maintenance Costs
Core components are independently produced by ZOOMRY, with strict supply chain control. The spare parts supply cycle in major global regions is short, enabling rapid response to user replacement needs; the equipment has a long design life, and the average annual maintenance cost is much lower than the industry average, greatly reducing users' long-term operating costs.
End-to-End Customized Services
ZOOMRY's team of senior engineers will provide one-on-one scheme design and mechanical calculation reports according to specific parameters such as the customer's port site conditions, ship type, material characteristics, and capacity requirements; for special scenarios such as extreme climates and extra-wide ships, customized R&D services can be provided to ensure precise matching between the equipment and operational needs.
Professional Installation and Training Support
Provides users with detailed installation manuals, 3D installation drawings and on-site technical guidance, and supports engineers to conduct on-site installation and commissioning worldwide; at the same time, provides systematic training for operators and maintenance personnel, covering core content such as equipment operation, fault diagnosis, and daily maintenance, helping users quickly master equipment use skills and ensuring efficient and stable operation of the equipment.
Comprehensive After-Sales Guarantee
Core components of the equipment enjoy a long-term warranty, and the full machine warranty service covers comprehensively. For non-human-induced failures during the warranty period, free repair or replacement services can be enjoyed; the global 7×24-hour technical consultation hotline responds at any time, and engineers can arrive on-site within 48 hours for emergency failures in major markets; there is sufficient inventory of common spare parts to quickly respond to user replacement needs, minimizing equipment downtime.
