In the global maritime logistics system, over 30 million tons of dry bulk cargo are handled daily through ports - equivalent to processing 21,000 bags of cement or 1.5 railcar loads of iron ore powder every minute. Behind this staggering throughput lies the coordinated operation of precision industrial equipment - from ship unloading to stockpiling, from distribution to loading, each link relies on the precise coordination of specific types of equipment.
belt conveyor
As the core equipment for bulk material transportation, belt conveyors achieve continuous material conveying through belts. Their structure includes drive pulleys, bend pulleys, carrying idler sets, and high-strength Conveyor Belts, capable of horizontal or inclined (≤27°) transport operations. Modern standard models have broken the 15km single-machine conveying distance limitation.
Key Technical Parameters
Parameter | Standard Range | Special Model Capability |
---|---|---|
Belt Width | 800-2400mm | Pipe-type up to 3000mm |
Belt Speed | 1.6-5.0m/s | Peak 6.5m/s |
Capacity | 500-12,000t/h | 15,000t/h for iron ore |
motor Power | 22-5000kW | 35% energy saving with PM motor |
Maintenance Points
- Daily inspection: Belt misalignment (allowable <5% of width), idler abnormal noise
- Monthly maintenance: Pulley lagging thickness check (wear <30% original)
- Annual overhaul: Replace steel cord reaching 500,000 cycles
Zoomry Belt Conveyor
Zoomry's ST5000 steel cord conveyor belt achieves 5000N/mm tensile strength. Combined with dynamic tension control system, enables 30km+ long-distance conveying. Fully enclosed chute design controls dust concentration below 5mg/m³, meeting EU CE environmental standards.
Crawler-Type Radial Stacker
Crawler-type radial stackers achieve precise material stacking through hydraulically-driven 3D motion system (horizontal telescoping + vertical luffing + 360° rotation). Zoomry's ZR220 model set a 28m stacking height record, improving yard utilization by 37%.
Core Performance Indicators
Item | Parameter |
---|---|
Stacking Height | 15-28m (depending on material angle of repose) |
Slewing Radius | 20-45m (ZR series largest model) |
Travel Speed | 5-30m/min (VFD adjustable) |
Capacity | 800-4000t/h (iron ore powder operation) |
Operation & Maintenance
- Lubrication: Slewing bearing greasing every 500 hours (Molykote G-4702)
- Wire rope inspection: Replace immediately if diameter reduction >7%
- Windproof measures: 8-point hydraulic anchoring resists 14-level typhoon
Zoomry Crawler-Type Radial Stacker
Zoomry's laser 3D scanning system achieves ±0.5m³ volume control accuracy. Twin-screw distributor reduces material segregation to 1.2%, improving stack regularity by 60% compared to traditional methods.
Mobile shiploader
Equipment Composition
Consists of travel mechanism, slewing platform, telescopic boom, and discharge chute, adaptable from Panamax (80,000DWT) to Capesize (400,000DWT) bulk carriers.
Key Parameter Comparison
Model | ZRSL-30 | ZRSL-45 | ZRSL-60 |
---|---|---|---|
Loading Rate | 3000t/h | 4500t/h | 6000t/h |
Boom Length | 25m | 32m | 38m |
Luffing Angle | -12°~+18° | -15°~+22° | -18°~+25° |
Tide Compensation | ±20cm | ±15cm | ±10cm |
Maintenance Standards
- Hydraulic system: Oil temperature control 45-60℃ (alarm at 75℃)
- Structure inspection: Annual magnetic particle testing (focus: boom hinge points)
- Wire rope maintenance: Monthly diameter measurement (reject if reduced by 7%)
Zoomry Mobile Shiploader
Zoomry's modular design enables 72-hour rapid relocation. Three-stage spillage prevention device controls material loss below 0.1%. Equipment operates continuously for 120 hours without failure, maintaining stable 4300t/h efficiency.
truck unloader
Equipment Types
- Side-tipping truck unloader: 3 minutes/truck (standard trucks)
- Bottom-discharge truck unloader: 1500t/h (for dump trucks)
- Screw-type truck unloader: Expert for sticky materials
Performance Parameters
Parameter | ZRLS-TU1400 | ZRLD-TU1800 |
---|---|---|
Capacity | 1000t/h | 1800t/h |
Lifting Height | 6.2m | 8.8m |
Power | 75kW | 160kW |
Cycle Time | 4 minutes | 2.5 minutes |
Maintenance Focus
- Hydraulic system: NAS Class 8 contamination control
- Wear plates: HRC58-62 hardness check (replace at 30,000 hours)
- Positioning accuracy: ±2mm/10m laser calibration
Zoomry Truck Unloader
Zoomry's bidirectional unloading design adapts to complex site layouts, controlling residual material below 0.3%. For iron ore operations, reduces truck dwell time by 65% compared to manual unloading, decreasing breakage rate from 0.8% to 0.2%.
Equipment Selection Decision Matrix
Consideration | Belt Conveyor | Telescopic Stacker | Mobile Shiploader | Truck Unloader |
---|---|---|---|---|
Initial Cost | ★★★★☆ | ★★★☆☆ | ★★☆☆☆ | ★★★☆☆ |
Site Adaptability | ★★☆☆☆ | ★★★★☆ | ★★★★★ | ★★★★☆ |
Processing Efficiency | ★★★★★ | ★★★★☆ | ★★★★☆ | ★★★☆☆ |
Environmental Requirements | ★★★★☆ | ★★★☆☆ | ★★★★★ | ★★☆☆☆ |
Labor Dependency | ★★★★★ | ★★★☆☆ | ★★★☆☆ | ★★★★★ |
By systematically mastering equipment characteristics and selection logic, port operational efficiency can be significantly improved. As a global bulk material handling equipment manufacturer, Zoomry's product series are CE, EAC certified, successfully applied in 50+ countries, providing professional solutions from single machines to EPC turnkey projects. If you have any questions about What Are the Main Types of Bulk Material Handling Equipment? How to Choose Correctly?, please contact us:
phone/whatsapp: +86 131-6401-6717 | Email:oversea@zoomry.cn