ZOOMRY
In the global bulk material handling sector, ZOOMRY Heavy Industry, as a leading bulk material handling equipment manufacturer with 20 years of professional experience, provides overseas clients with comprehensive solutions including mobile shiploaders, telescopic stackers, and truck unloaders. This guide presents equipment selection strategies for three typical scenarios with comparative parameter tables, based on international project cases.
Scenario-Based Selection Criteria
Operational Environment vs Equipment Performance Matrix
| Scenario Characteristics | Port Terminals | Mining Operations | Grain Storage |
|---|---|---|---|
| Material Type | Iron Ore/Coal | Ores/Aggregates | Wheat/Corn |
| Daily Throughput | 15,000-50,000t | 8,000-30,000t | 5,000-12,000t |
| Relocation Frequency | 2-3 shifts/day | 1-2 times/week | Monthly |
| Environmental Standards | IP66/ATEX | IP65 | ISO 22000 |
Competitive Technology Comparison
Compared to industry-standard modular designs and mechanical chain drives, ZOOMRY's innovative "Intelligent Coordination System" achieves:
- 35% higher unloading efficiency when synchronized with mobile shiploaders
- Standby power consumption of only 0.8kW (industry average: 2.5kW)
- 78% parts commonality rate (competitors average 45%)
Port Terminal Solutions
Core Advantages
- Tidal compensation: ZRLS-TU1800 features hydraulic leveling system (±5° adjustment)
- Salt spray resistance: Triple-layer coating (epoxy primer+polyurethane midcoat+fluorocarbon topcoat)
- Rapid turnover: 5-minute mode switching with ZRSL-60 mobile shiploader
Equipment Comparison
| Model | ZRLS-TU1800 | Competitor A | Competitor B |
|---|---|---|---|
| Capacity(t/h) | 1800 | 1500 | 1200 |
| Hopper Width | 5.7m | 4.8m | 5.2m |
| Shiploader Interface | ISO 5049-1 | ANSI B20.1 | Non-standard |
| Certifications | CE/EAC | CE | OSHA |
For inquiries about port/mine/grain truck unloader selection, contact us:
- ZOOMRY Official Website
- +86 131-6401-6717
- oversea@zoomry.cn
Mining Operation Solutions
Extreme Condition Solutions
- Slope adaptation: ZRLD-TU1800 tracked unloader with dual-power system (electric/diesel)
- Impact absorption: Buffer idler sets withstand 150kJ impact energy (CEMA Grade C)
- Dust control: Pulse-jet dust collection maintains PM2.5<15μg/m³
Lifecycle Cost Analysis (5-year data from Congo copper mine)
| Cost Factor | ZRLD-TU1800 | Industry Benchmark |
|---|---|---|
| Downtime | 23 hrs/year | 68 hrs/year |
| Energy Cost | $0.15/t | $0.22/t |
| Labor Requirement | 1.5 operators/shift | 2.8 operators/shift |
Grain Storage Solutions
Special Requirements
- Contamination prevention: ZRLS-TU1400 hopper surface roughness Ra≤0.8μm
- Residual control: Patented vibration system ensures <0.05% residue
- Food safety: FDA-compliant contact materials
Cleaning System Comparison
| Cleaning Type | Water Wash | Air Wash | ZOOMRY Hybrid |
|---|---|---|---|
| Cleanliness | 98.2% | 95.7% | 99.8% |
| Drying Time | 4 hours | 1.5 hours | 2.2 hours |
| Water Consumption | 800L/cycle | - | 120L/cycle |
Technical Specifications
Mobile Shiploader Coordination
When pairing with ZRSL shiploaders, verify:
- Belt width tolerance <±3% (e.g. 1400mm unloader to 1500mm shiploader)
- Control protocols: Profinet/OPC UA dual support
- Safety interlock: Emergency stop response ≤0.4 seconds
Component Lifespan
| Component | ZOOMRY Standard | CEMA Standard |
|---|---|---|
| Lagging | 18,000 hrs | 12,000 hrs |
| Idlers | 25,000 hrs | 18,000 hrs |
| Hydraulic Seals | 8,000 hrs | 5,000 hrs |
Four-Dimensional Evaluation Model
- Material characteristics: Angle of repose/abrasiveness/moisture (per CEMA 550)
- Operational intensity: Daily runtime/peak load frequency
- Environmental compliance: Dust/noise/vibration limits
- Expandability: Data interoperability with mobile shiploaders
Quick Reference Table
| Key Parameter | Port Priority | Mine Priority | Grain Priority |
|---|---|---|---|
| Capacity | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Mobility | ★★★★☆ | ★★★☆☆ | ★☆☆☆☆ |
| Environmental | ★★★★★ | ★★★☆☆ | ★★★★☆ |
| System Integration | ★★★★★ | ★★★☆☆ | ★★☆☆☆ |
Project Case Study
This port facility in the Gulf of Guinea, handling 45 million tons of iron ore annually, faced three major operational challenges: 3-meter tidal variations, high salt spray corrosion, and stringent EU dust emission standards. The project required an unloading system that could seamlessly integrate with mobile shiploaders, achieve single-line throughput exceeding 6,000 tph, and maintain real-time PM10 levels below 10mg/m³.
The ZOOMRY engineering team selected the ZRLS-TU1800 wheeled truck unloader as the core equipment. Its 5.7-meter extra-wide hopper accommodates rapid unloading of 120-ton mining trucks, while the laser positioning system maintains vehicle alignment within ±15cm accuracy. Through OPC UA protocol integration with the ZRSL-60 mobile shiploader, the system automatically increases shiploader belt speed from 3.15m/s to 4.0m/s when unloading reaches 1600t/h, achieving 28% higher coordinated efficiency.
For dust control, an innovative two-stage "source suppression + terminal collection" system was implemented. Micron-level dry fog devices at the hopper area reduce PM10 to 8.2mg/m³, while pulse-jet filters at transfer points further control dust levels below 6.5mg/m³. Third-party verification confirmed these emissions outperform ISO 34001:2019 standards by 23%.
During 18 months of operation, key performance metrics exceeded expectations: peak daily throughput reached 72,000 tons (20% above design capacity), energy consumption stabilized at 0.18kWh per ton (34% reduction from previous systems), and Overall Equipment Effectiveness (OEE) maintained at 94.7%.
