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ZOOMRY

Engaged in conveyor system field more than two decades.

Belt Cleaner

Conveyot belt sweeper

ZOOMRY conveyor belt sweeper is a comprehensive cleaning solution that covers all three stages of belt cleaning — primary, secondary, and empty section (V-return) — in a single integrated system. Designed for heavy-duty mining and coal conveyors where carryback control across all belt surfaces is critical for safety and uptime. Available for belt widths from 500 to 2,200 mm with polyurethane or tungsten carbide blade options.

Belt Width Range 500 – 2,200 mm
Cleaning Stages Primary + Secondary + Empty section (V-return)
Blade Material Options Polyurethane (standard); Tungsten carbide optional
Installation Position Head pulley (primary/secondary) + Return side (empty section)
  • Product Detail

Product Overview

ZOOMRY Conveyor Belt sweeper is a comprehensive cleaning system that integrates primary, secondary, and V-return (empty section) cleaning stages into one coordinated assembly. Unlike standalone cleaners, the sweeper uses an automatic compression device to maintain consistent blade-to-belt contact pressure without manual adjustment — making it a long-term, maintenance-free solution for mining and coal conveyors where inspection access is limited. Available in three series (QSY polyurethane, QSE alloy, QSV V-return) for belt widths from 800 to 2,200 mm.

How to Choose the Right Conveyor Belt Sweeper Series?

ZOOMRY offers three sweeper series designed for different cleaning roles. Here is a quick guide:

Series Blade Material Best For Cleaning Position
QSY Polyurethane Primary cleaning — bulk carryback removal at head pulley Head pulley discharge zone
QSE Alloy steel Secondary cleaning — fine residual material on return side Return side behind head pulley
QSV Polyurethane (V-shaped) Empty section cleaning — non-working surface of return belt Return belt non-working surface

For maximum carryback control, all three series can be combined into a complete cleaning system — particularly in cement and fertilizer plants where material buildup affects multiple belt surfaces simultaneously.

Advantages

  • Automatic compression device — spring-loaded mechanism maintains consistent blade pressure over the full wear life, eliminating manual re-tensioning and enabling long-term maintenance-free operation.
  • Integrated scraper design — one-piece bonded blade assembly provides tighter bonding between the blade and mounting frame, reducing vibration and improving cleaning consistency.
  • Dual blade material options — polyurethane blades for general bulk materials; alloy steel blades for abrasive ores, clinker, and high-temperature applications.
  • Carbon steel frame with corrosion protection — robust 35# carbon steel bracket with surface treatment for extended service life in harsh environments.
  • Modular installation — bolt-on design fits belt widths from 800 to 2,200 mm without conveyor modification, reducing installation downtime.
  • Coverage across all belt surfaces — QSY, QSE, and QSV series together cover the carrying side, return side, and non-working surface for complete belt protection.

Material

  • Bracket: Carbon steel (35# high strength)
  • Blade options: Polyurethane scraper (standard) / Alloy scraper (abrasive applications)

Specifications – Conveyor Belt Sweeper

Model Belt Width (mm) Scraper Width (mm) Type
QSY80 800 650 Polyurethane (Primary)
QSY100 1000 850 Polyurethane (Primary)
QSY120 1200 1050 Polyurethane (Primary)
QSY140 1400 1250 Polyurethane (Primary)
QSY160 1600 1450 Polyurethane (Primary)
QSY180 1800 1650 Polyurethane (Primary)
QSY200 2000 1850 Polyurethane (Primary)
QSY220 2200 2050 Polyurethane (Primary)
QSE80 800 900 Alloy (Secondary)
QSE100 1000 1050 Alloy (Secondary)
QSE120 1200 1200 Alloy (Secondary)
QSE140 1400 1500 Alloy (Secondary)
QSE160 1600 1650 Alloy (Secondary)
QSE180 1800 1800 Alloy (Secondary)
QSE200 2000 2100 Alloy (Secondary)
QSE220 2200 2250 Alloy (Secondary)
QSV80 800 1400 Polyurethane V-return
QSV100 1000 1600 Polyurethane V-return
QSV120 1200 1850 Polyurethane V-return
QSV140 1400 2050 Polyurethane V-return
QSV160 1600 2310 Polyurethane V-return
QSV180 1800 2540 Polyurethane V-return
QSV200 2000 2720 Polyurethane V-return

※ QSY = Polyurethane primary series; QSE = Alloy secondary series; QSV = V-return empty section series. All models feature automatic compression device for maintenance-free operation. Custom sizes available upon request.

Why a Combined Sweeper System Reduces Total Cost of Ownership?

Purchasing QSY, QSE, and QSV as a combined sweeper system — rather than as separate units — offers three cost advantages. First, the mounting frames share common bolt patterns, cutting installation time by up to 40% compared to installing three different branded cleaners. Second, the automatic compression device eliminates manual blade adjustment, reducing weekly maintenance labor. Third, uniform blade material specifications across the system simplify spare parts inventory — one polyurethane blade stock covers both QSY and QSV series. In aggregate quarry and coal handling operations running 24/7, the combined system typically pays back within 8–12 months through reduced cleanup labor and extended conveyor belt life.

Common Applications

  • Mining and mineral processing — combined QSY+QSE+QSV system for iron ore, copper concentrate, and gold tailings where carryback affects all belt surfaces.
  • Coal handling and power plants — QSY primary removal of wet coal fines + QSV empty section cleaning to protect return rollers from compacted buildup.
  • Cement and clinker production — alloy QSE series for abrasive clinker dust on the return side, paired with QSY for raw meal carryback.
  • Port and terminal conveyors — high-capacity belt lines where unscheduled downtime for manual spillage cleanup impacts vessel loading schedules.
  • Fertilizer and chemical plants — QSV empty section cleaner for hygroscopic materials that form corrosive paste on the non-working belt surface.

Manufacturing Process Video


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Need a Custom Conveyor Belt Sweeper?

Contact our engineering team for series selection, custom sizing, and installation guidance.

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