Long distance overland belt conveyors are a type of conveyor system used to transport bulk materials over long distances, typically in an industrial or mining setting. These conveyors are designed to efficiently move large quantities of materials such as ore, coal, minerals, aggregates, or other bulk commodities from one location to another.
Characteristics of long distance overland belt conveyors
Length: These conveyors can span several kilometers or miles, allowing for the transportation of materials across vast distances.
Continuous operation: They are designed for continuous and reliable operation, enabling the uninterrupted movement of materials.
Belt structure: Long distance overland belt conveyors feature a robust belt structure, typically composed of multiple layers of reinforced fabric or steel cords to withstand the high tension and load demands.
Belt width and capacity: The belt width of these conveyors can vary depending on the specific application and material handling requirements. They are designed to handle high capacities, allowing for the efficient transport of large volumes of materials.
Support system: To maintain stability and prevent sagging over long distances, overland belt conveyors are equipped with a series of idler rollers and support structures along the conveyor route.
Drive system: They employ powerful drive systems, often utilizing multiple drive stations along the conveyor length to ensure proper belt tension and drive power distribution.
Conveyor control and monitoring: Long distance overland belt conveyors may incorporate advanced control systems and monitoring technologies to optimize the operation, ensure safety, and detect any potential issues.
Application scenario of Long distance overland belt conveyors
Long distance overland belt conveyors find application in various scenarios where the efficient transportation of bulk materials over extended distances is necessary. Here are some common application scenarios:
Mining Operations: Overland belt conveyors are extensively used in mining operations to transport minerals, ores, and coal from the extraction site to processing plants, stockpiles, or ports. They enable the economical and continuous movement of materials over rugged terrain, including hills, valleys, and uneven landscapes.
Quarrying and Aggregates: These conveyors are employed in quarrying operations to transport aggregates, such as sand, gravel, crushed stone, and limestone, from the quarry to processing facilities or distribution points. Overland conveyors allow for the cost-effective and efficient movement of large volumes of materials over significant distances.
Power Plants: Overland belt conveyors are used in power plants, particularly in coal-fired power plants, to transport coal from the storage yards or coal mines to the power generation units. They ensure a steady and reliable supply of coal, enabling continuous power generation.
Ports and Terminals: In port and terminal operations, overland belt conveyors are utilized to transport bulk materials, including ores, coal, grain, and fertilizers, from the storage yards to loading/unloading facilities, such as ship loaders or railcar loaders. These conveyors facilitate the efficient movement of materials between different points within the port or terminal.
Construction and Infrastructure Projects: Overland belt conveyors can be employed in large-scale construction projects, such as building highways, dams, or tunnels. They assist in the transportation of bulk construction materials, such as aggregates, cement, or sand, over long distances, enabling a smooth supply chain and efficient project execution.
Industrial Applications: Long distance overland belt conveyors are used in various industrial applications that involve the movement of bulk materials. For example, they can be employed in cement plants, steel mills, or fertilizer production facilities to transport raw materials, intermediate products, or final products between different stages of the manufacturing process.
The Zoomry long-distance overland belt conveyor is capable of rotating an airplane. In order to create space turning, it can also combine plane turning with vertical convex-concave arc turning.
In order to ensure that the Conveyor Belt can run steadily and dependably at the turn, our engineers use professional calculation program software to determine the tension of the conveyor belt at each turn. Based on these parameters, they then determine the inclination angle of the idler support and idler at each turn.