ZOOMRY Heavy Industry Co., Ltd. has launched an Integrated Belt Cleaning System with Spray Bars, designed to solve carryback problems on belt conveyors handling sticky materials in mining, ports, power plants, and cement plants.

The system combines spray water with multi-stage scrapers to achieve up to 99% cleaning efficiency, significantly reducing belt wear and dust emissions while simplifying maintenance. The product is now available for global orders.

How It Works

Traditional head-section cleaning typically requires 2-3 separate cleaners installed at different points — complex to install, difficult to maintain, and inconsistent in performance. ZOOMRY's new integrated system consolidates multiple urethane scrapers, spray bars, and a collection hopper into a single rugged housing, delivering thorough cleaning in one installation.

Spray bars apply water to soften carryback before scrapers remove it in stages. This approach reduces scraper wear and minimizes belt surface abrasion.

Key Advantages

The integrated design offers several benefits over traditional scattered cleaners:

• One unit replaces 2-3 separate cleaners — simpler installation, less space required
• Centralized maintenance — all components accessible through one housing
• Built-in dust suppression — enclosed design and water spray contain dust at the head section
• Integrated hopper — collects removed material for easy disposal or return to process

Technical Specifications

The system accommodates belt widths from 400 to 2,400 mm and belt speeds up to 3.8 m/s. The housing is available in powder-coated steel or stainless steel, with custom configurations available upon request. An integrated hopper collects removed material, while the enclosed design suppresses dust and improves workplace conditions.

ZOOMRY provides bandwidth and material customization options, along with adjustable scraper configurations. Each system is shipped with installation documentation, with on-site technical support available upon request.

Applications

The system is suitable for:

• Mining & Quarries: Coal, ore, and aggregate conveyors with heavy carryback
• Ports & Terminals: High-humidity, saltwater environments
• Power Plants: Coal conveyors where dust control is a priority
• Cement Plants: Sticky materials such as clinker and limestone
• Chemical & Fertilizer Plants: Corrosive or sticky materials requiring thorough cleaning

Market Response

The system has already been deployed in multiple mining and port projects globally. User feedback confirms stable cleaning performance and convenient maintenance. ZOOMRY continues to develop a low-temperature version for harsh winter conditions, expected to be released in the coming year.

About ZOOMRY

Since 2002, ZOOMRY has been supplying bulk material handling equipment and components to industries worldwide. With a 40,000m² ISO 9001 and ISO 14001 certified facility and a team of over 500 professionals, we design and manufacture conveyor components that meet international standards, serving customers across Europe, the Americas, Southeast Asia, and beyond.