Product Overview

ZOOMRY Integrated Belt Cleaning System with Spray Bars is a comprehensive cleaning solution engineered for belt conveyor head sections. It is designed to effectively remove stubborn carryback — particularly from sticky or high-moisture materials — through a combination of water application and mechanical scraping.

The system is housed in a rugged steel enclosure, integrating multiple urethane scrapers, water spray bars, and a built-in hopper into a single, space-saving unit. This design replaces the traditional arrangement of multiple scattered cleaners with one centralized, easy-to-maintain system.

System Structure

• Multi-Blade Scraper Assembly: Several urethane scraper blades mounted inside the housing work in sequence to remove softened material from the belt surface.
• Water Spray System: Strategically positioned spray bars apply water to the belt surface before the scrapers. The water penetrates and softens the carryback, making it easier for the scrapers to remove without excessive wear.
• Sealed Housing: The powder-coated steel or optional stainless steel housing contains dust and spray, preventing contamination of the surrounding area and improving plant cleanliness.
• Integrated Hopper: A funnel-shaped collection hopper at the bottom gathers all removed material and water, directing it to a discharge point for easy disposal or return to the process.
• Inspection Doors: Multiple access doors allow for quick visual inspection, scraper replacement, and routine maintenance without dismantling the housing.

Key Advantages

• Superior cleaning efficiency: The combination of water softening and multi-stage scraping removes up to 99% of carryback, significantly reducing belt wear and material loss.
• Integrated design, single installation: Replaces multiple scattered cleaners with one central unit — saving installation time and space.
• Centralized maintenance: All components are accessible through one housing, reducing maintenance time and labor costs.
• Dust suppression: The water spray and enclosed design help contain dust at the head section, improving workplace air quality.
• Protects downstream equipment: Minimizes carryback that would otherwise accumulate on return idlers, pulleys, and the conveyor structure.

Integrated System vs. Traditional Scattered Cleaners

Comparison	Traditional Scattered Cleaners	ZOOMRY Integrated System
Number of units	2-3 separate cleaners	1 integrated unit
Installation points	Multiple locations	Single location
Maintenance access	Multiple scattered access points	Centralized through one housing
Water spray integration	Not integrated or separately added	Fully integrated spray system
Collection hopper	Requires separate chute	Built-in, ready to connect
Dust containment	Limited	Enclosed housing contains dust

Applications

• Mining & Quarries: Ideal for coal, ore, and aggregate conveyors where carryback is heavy and abrasive.
• Ports & Terminals: Handles high-humidity, saltwater-exposed environments (stainless steel option recommended).
• Power Plants: Effective for coal conveyors where dust control is a priority.
• Cement Plants: Suitable for sticky materials such as clinker and limestone.
• Chemical & Fertilizer Plants: For corrosive or sticky materials requiring thorough cleaning.

Technical Specifications

Parameter	Standard Range	Custom Options
Belt Width	400 – 2,200 mm	Non-standard sizes available
Belt Speed	Up to 3.8 m/s	Higher speeds on request
Scraper Material	Urethane	Tungsten carbide, stainless steel
Housing Material	Powder-coated steel	Stainless steel, galvanized steel
Number of Scrapers	2 – 4 (depending on width)	Configurable
Spray Bars	2 – 4	Configurable

Frequently Asked Questions

How does the water spray system work?

Water is applied through spray bars positioned directly before the scraper blades. The water penetrates and softens the carryback material, reducing its adhesion to the belt and making it easier to scrape off without increasing blade wear.

What belt widths and speeds can this system handle?

The system is available for belt widths from 400 mm to 2,200 mm and can handle belt speeds up to 3.8 m/s. Custom configurations for larger widths or higher speeds are available upon request.

How is the removed material collected?

The system features a built-in funnel-type hopper at the bottom of the housing. All scraped material and spray water are collected and directed to a single discharge outlet, which can be connected to your existing chute or conveyor system.

How often do the scraper blades need to be replaced?

Replacement frequency depends on material type, belt speed, and operating hours. Under typical conditions, urethane blades last 6-12 months. The housing includes inspection doors for quick visual wear checks.

What maintenance does this system require?

Routine maintenance includes periodic inspection of scraper blades for wear, checking spray nozzles for clogging, and cleaning the collection hopper. All maintenance is accessible through the housing's inspection doors.

About ZOOMRY

Since 2002, ZOOMRY has been supplying bulk material handling equipment and components to industries worldwide, including mining, ports, power generation, and cement. With a 40,000m² ISO 9001 and ISO 14001 certified facility and a team of over 500 professionals, we design and manufacture conveyor components that meet international standards. Our belt cleaning systems are engineered to deliver reliable performance in demanding applications across Europe, the Americas, Southeast Asia, and beyond.