ZOOMRY
The mobile truck unloader conveyor is a critical equipment connecting land trucks with subsequent material storage and transfer. Its core function is to rapidly receive bulk materials such as coal, ore, aggregates, and cement transported by trucks, completing the unloading process through continuous conveying. This directly determines the overall turnover efficiency of bulk materials from transportation to processing/export, making it an indispensable core equipment in scenarios like mines, ports, and aggregate yards.
Traditional unloading equipment faces challenges in various scenarios: in mines, it struggles to adapt to rugged terrain and complex road conditions, causing frequent congestion during unloading; at ports, space constraints limit single-model unloading equipment from flexibly handling light trucks, heavy trucks, semi-trailers, and other multi-tonnage vehicles, leading to low site utilization; in regions with strict environmental regulations, traditional equipment lacks sealing design, risking excessive dust emissions and compliance pressure. Developing a multi-scenario-adaptive, efficient, and compliant unloading solution has become a common need for global bulk material enterprises.
Challenges Addressed by Mobile Truck Unloader Conveyors
Lengthy Unloading Time and Low Efficiency
Traditional unloading relies on the "loader + fixed hopper" model, requiring 30-45 minutes per 30-ton truck. If materials agglomerate (e.g., cement clinker, wet coal), unloading time increases by 50%. Some enterprises install fixed unloaders for efficiency, but immobility necessitates duplicate investments for multi-lane unloading, costing over $112,000 per lane. ZOOMRY’s mobile truck unloader conveyor, with its "multi-lane adaptation + continuous conveying" design, processes 4 trucks simultaneously in 8-12 minutes per vehicle, boosting overall efficiency by 300% compared to traditional methods.
High Risk of Excessive Dust Emissions
Global environmental regulations are tightening: EU CE certification mandates industrial dust emissions ≤40mg/m³, while South Korea’s KCS standard further reduces it to ≤35mg/m³. Traditional open unloading emits 150-200mg/m³, forcing enterprises to invest in additional dust removal systems (annual maintenance cost >$14,000) and risking fines (up to €200,000 per violation in the EU). ZOOMRY’s equipment features a "non-powered dust suppression chute + sealed belt," limiting emissions to ≤30mg/m³ and meeting global environmental standards without extra equipment.
Terrain and Vehicle Model Limitations
Mines and quarries often have rugged terrain unsuitable for fixed unloaders. Ports and logistics parks need to adapt to 10-80-ton trucks, but traditional equipment only fits single models, resulting in >40% idle rates. ZOOMRY’s mobile unloader offers wheeled and crawler chassis: crawler models navigate 18° muddy slopes with ≤80kPa ground pressure, while wheeled models enable rapid transfers on flat surfaces at 5km/h. Customizable 1400-1800mm belts accommodate all truck types, increasing equipment utilization to >90%.
Duplicate Investments Across Scenarios
Traditional models require separate equipment for mines, ports, and plants, costing 65% more than a single mobile unloader. Fixed equipment’s core components (e.g., hopper liners, conveyor rollers) wear quickly, incurring annual replacement costs >$21,000. ZOOMRY’s modular design allows scene switching by replacing parts like wear-resistant liners or adjusting ramp widths. One unit replaces three traditional types, cutting initial costs by 50% and extending core component lifespan to >50,000 hours, reducing annual maintenance by 60%.
Features of ZOOMRY Mobile Truck Unloader Conveyor
Multi-Lane + Continuous Conveying
ZOOMRY’s Mobile Truck Unloader Conveyor features a hydraulically driven ramp and a sealed belt conveying structure，with optional 2 or 4-lane ramps. The 4-lane model handles 4×80-ton trucks simultaneously, eliminating queues. Belt speed reaches 2.0-2.5m/s, with a maximum throughput of 1800tph (equivalent to 60×30-ton trucks/hour), 50% more efficient than competitors (1200tph). Hydraulic adjustable ramp angles (6.7-12°) adapt to vehicle discharge heights, minimizing spillage losses.
Full-Scenario Adaptation
Two chassis options suit global terrains:
- Wheeled Chassis: Uses 1.2m super-heavy solid tires with 120-ton capacity, ideal for flat ports/logistics parks. Moves at 5km/h for quick repositioning.
- Crawler Chassis: With ≤80kPa ground pressure and 600mm anti-slip tracks, it navigates muddy mines and rocky quarries, climbing 18° slopes to solve remote unloading challenges.
Customizable 3.5-5.7m hopper widths accommodate 10-80-ton trucks/semi-trailers without equipment changes.
Intelligent and User-Friendly Operation
Equipped with a PLC fully automatic control system + HMI touchscreen, supporting three modes:
- Fully Automatic: Presets unloading processes (lane switching, belt speed adjustment) and auto-detects truck positions without manual intervention.
- Remote Control: 100m wireless remote allows safe operation of ramp lifting/lowering and belt start/stop, avoiding material splashing.
- Manual: Emergency parameter adjustments via touchscreen, requiring just 1 day of training for new operators.
Environmentally Friendly and Durable Design
- Environmental Protection: The hopper integrates a non-powered dust suppression chute to reduce airborne particles via airflow buffering. Rubber skirts (150mm height) on belts ensure emissions ≤30mg/m³, compliant with EU CE, US EPA, and Korean KCS standards. Optional spray dust suppression systems further reduce concentrations for high-dust materials like fly ash.
- Durability: High-grade materials enhance longevity: 12mm wear-resistant steel liners (HRC58-62 hardness) last >30,000 hours; 40Cr forged roller shafts (≥200mm diameter) undergo ultrasonic flaw detection and stress relief, ensuring >50,000 hours of failure-free operation; HDPE-cased rollers with silent bearings emit ≤45dB noise (vs. 55dB national standard) and withstand ≤100g water ingress after 72-hour immersion (vs. 150g national standard), minimizing rainy-day risks.
Global Compliance Certifications
Meets international regulations with multiple certifications:
- Quality: ISO 9001 (production consistency), CEMA (US bulk handling standards).
- Environmental: ISO 14001, EU CE (dust/noise compliance).
- Safety: Russia’s EAC, Australia’s AS 4024, ensuring seamless overseas deployment.
Voltage (220V/380V/480V) and frequency (50/60Hz) are customizable for global use without modifications.
Technical Specifications
ZOOMRY offers four core models of mobile truck unloader conveyors, customizable for throughput, terrain, and vehicle needs:
| Model | Chassis Type | Belt Width (mm) | Max Throughput (tph) | Vehicle Compatibility | Ramp Lanes | Discharge Height (m) | Key Certifications |
|---|---|---|---|---|---|---|---|
| ZRLS-TU1400 | Wheeled | 1400 | 200-1000 | 10-50-ton trucks | 2/4 | 3.5-6.3 | CE, EAC, ISO 9001 |
| ZRLS-TU1800 | Wheeled | 1800 | 600-1800 | 30-80-ton semi-trailers | 2/4 | 3.5-6.3 | CE, EPA, ISO 14001 |
| ZRLD-TU1400 | Crawler | 1400 | 200-1000 | 10-50-ton trucks | 2/4 | 3.5-6.3 | EAC, AS 4024, ISO 9001 |
| ZRLD-TU1800 | Crawler | 1800 | 600-1800 | 30-80-ton semi-trailers | 2/4 | 3.5-6.3 | CE, KCS, ISO 14001 |
Note: Customization options include explosion-proof motors + anti-slip tracks for mines, dual-side maintenance walkways for ports, and spray dust suppression for high-dust environments. Hopper widths and ramp angles are adjustable.
Global Application Cases
Coal Unloading in Australian Mines
A remote Australian mine with 15° slopes and 20% moisture coal required unloading. Traditional fixed unloaders were infeasible, relying on loaders for 40-minute/truck cycles and 3,000t/day output. The ZRLD-TU1800 crawler model, with anti-slip tracks, unloaded 4 trucks/40 minutes, boosting daily throughput to 12,000t. Sealed belts prevented spills, achieving 28mg/m³ dust emissions compliant with Australian standards.
Aggregate Unloading in Korean Ports
A Korean port handling 30-80-ton semi-trailers of imported granite faced KCS-compliance issues (dust ≤35mg/m³). Traditional single-model unloaders emitted >120mg/m³, incurring >50 million KRW annual fines. The ZRLS-TU1800 wheeled 4-lane model unloaded 4 trucks/10 minutes, achieving 18,000t/day throughput. Non-powered dust suppression reduced emissions to 25mg/m³, avoiding penalties and prompting two additional orders.
Cement Clinker Unloading in China
A Chinese cement plant faced frequent clinker blockages (80℃, agglomerative) with traditional hoppers, averaging 5-6 jams/day and 1 hour/clearance. The ZRLS-TU1400 wheeled model integrated an anti-jam baffle and variable-speed belt (1.8-2.2m/s), reducing jams to 0.5/day. Wear-resistant liners lasted 35,000 hours (133% longer than traditional), saving $16,800 annually in replacement costs.
Why Choose ZOOMRY
Since 2002, ZOOMRY has delivered "full lifecycle services" to support efficient mobile truck unloader operations:
Pre-Sales Customization
Engineers conduct on-site surveys with terrain scanners and material analyzers, providing tailored solutions aligned with regional regulations (CE, EAC) and scenarios (terrain, materials, vehicles). Proposals include equipment configurations, efficiency projections, and compliance reports for rapid decision-making.
Production Quality Control
An independent quality lab with 60+ testing devices ensures raw material to finished product quality:
- Material Testing: 40Cr steel undergoes chemical analysis and hardness tests.
- Component Testing: Rollers ≤0.4mm runout (vs. 0.5mm standard), drums ≤1.5mm ovality.
- Final Testing: 4-hour no-load + 2-hour load trials verify performance.
Global Services
- Installation: On-site guidance with cross-border support (≤5 days for small/medium equipment).
- Spare Parts: 48-hour delivery for common parts (liners, rollers, remotes); 72-hour for remote areas.
- Training: Combined theory/practical training covers operation, troubleshooting, and maintenance, with certification upon assessment.
- EPC Turnkey: Full lifecycle management for large projects (mines/logistics parks), minimizing client coordination costs.
In 2025, "efficiency" and "compliance" will define bulk material handling. ZOOMRY’s mobile truck unloader conveyor offers a cost-effective solution with high unloading efficiency, multi-scenario adaptability, and global compliance. Whether addressing rugged mine terrain, multi-model port requirements, or cement clinker blockages, ZOOMRY’s 20+ years of expertise and global service capabilities empower enterprises to excel in the global market.
