In the bulk material handling process of mines, ports, and aggregate plants, "high investment with low output" and "low efficiency in limited space" are two major pain points faced by global customers: traditional stacking equipment either requires high civil engineering costs to adapt to the site or slows down production due to insufficient throughput. The 500tph radial stacker developed specifically by ZOOMRY to address these issues takes "modular cost reduction" and "multi-functional efficiency improvement" as its core design concepts. It not only achieves efficient conveying of 500 tons per hour but also reduces comprehensive costs through streamlined deployment and reduced losses, making it a preferred equipment for cost reduction and efficiency improvement in the global bulk material industry.

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Dual Advantages of 500tph Stacker: Cost Reduction and Efficiency Improvement

Space Adaptation for Cost Reduction

Traditional fixed stacking systems require 30%-50% of the project budget to be invested in site expansion. ZOOMRY's radial stacker has a compact structure, requiring a minimum deployment width of only 8 meters (20% narrower than similar industry equipment), and can be directly adapted to narrow spaces such as mine roadways and old port yards. For small and medium-sized mines, there is no need to demolish existing workshops or widen roadways; installation can be completed with simple ground hardening, saving over 400,000 yuan in site renovation costs per project.

Throughput Matching for Efficiency Improvement

The 500tph rated capacity accurately matches the needs of small and medium-sized production lines—such as the 500-ton-per-hour crushing capacity of aggregate plants and the loading/unloading rhythm of small bulk carriers (10,000-35,000 DWT) in ports. It neither causes energy waste due to "over-equipment for small tasks" (energy consumption per unit of throughput is only 0.08 kW·h/t) nor leads to material accumulation due to "under-equipment for large tasks", increasing the continuous operation rate of the production line to over 95%.

Low Costs from Procurement to Operation & Maintenance

The equipment adopts a combination of "modular design + self-developed components". During procurement, it can be disassembled into standard components for 40”HQ container shipping, reducing transportation costs for overseas projects by 20%-30% compared to traditional equipment. During the operation and maintenance phase, core components (idlers, rollers) have a service life of over 50,000 hours, 20% longer than the industry average, reducing annual replacement costs by 25%. Additionally, it supports remote fault diagnosis, reducing on-site maintenance frequency by 60%.

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Core Configuration of Radial Stacker

The cost and efficiency advantages of ZOOMRY's 500tph radial stacker stem from its market-verified core configuration, with all components passing ISO 9001 quality certification and third-party performance testing:

Modular Structure

• Disassembly for Transportation: The entire machine can be disassembled into 6-8 standard modules, with the maximum weight of a single module not exceeding 20 tons, eliminating the need for oversize transportation permits. For overseas projects, sea freight costs are reduced by 23,000 yuan per unit (taking the China-Europe route as an example);
• Rapid Installation: On-site assembly takes only 10-20 days (industry average is 30 days), and no large-scale hoisting equipment is required—only 2-3 engineers are needed to complete the work, reducing assembly labor costs by 50%;
• Flexible Relocation: Optional wheeled or crawler chassis is available. When relocating between mines or adjusting port yards, the relocation time of a single unit is shortened to 4 hours, saving 80% of relocation costs compared to fixed stackers.

Multi-Functional Stacking

• Wide Coverage: Maximum radial rotation angle of 110° (far exceeding the 70° upper limit of traditional belt conveyors), combined with customizable telescopic length (up to 30 meters). A single unit can cover a stacking diameter of 50 meters, increasing stacking capacity by 28% compared to fixed stackers (with a capacity of up to 100,000 tons when calculated based on kaolin's 45° angle of repose);
• Intelligent Control: Supports three modes: PLC fully automatic, remote control, and manual. The HMI touchscreen can preset stacking trajectories, eliminating the need for on-site operators and reducing labor costs by 60%. At the same time, it avoids material segregation caused by manual operation errors, increasing the qualified rate of finished materials to 98%;
• Environmental Protection & Energy Saving: The Conveyor Belt adopts a sealed dust-proof design, with dust concentration below 10mg/m³ (complying with EU CE environmental standards), eliminating the need for additional dust removal equipment. Equipped with SEW/FLENDER/JIE brand gear motors, it saves 15% more energy than ordinary motors, reducing annual electricity costs by 36,000 yuan (calculated based on 10 hours of operation per day).

Self-Developed Core Components

ZOOMRY independently produces key components of the stacker, with performance far exceeding national GB standards, reducing fault losses from the source:

• Idlers: Made of HDPE or high-carbon steel, with radial runout ≤ 0.4mm (GB standard is 0.5mm), axial displacement < 0.4mm (GB standard is 0.7mm), noise below 45dB, and service life over 50,000 hours, reducing downtime losses caused by frequent replacements;
• Rollers: Shaft diameters ≤ 190mm use 40Cr rolled material, while those ≥ 200mm use 40Cr forged material. The outer shell is processed by CNC four-roll rounding machines (ovality < 1.5mm), and undergoes ultrasonic flaw detection after welding, with fault-free operation time over 8,000 hours;
• Hydraulic System: Self-developed 500-650L oil tank power pack with filtration precision of 10μm (industry average is 20μm), reducing hydraulic oil contamination rate by 70%, extending oil pump service life by 30%, and saving 12,000 yuan in annual maintenance costs.

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Global Scenario Adaptation

With 21 years of experience in the bulk material equipment field, ZOOMRY provides customized services based on differences in environment and standards across countries and regions, ensuring the equipment achieves "low-cost and high-efficiency operation" in global scenarios:

Multi-Environment Adaptation

• Frigid Regions: For customers in Russia, Canada, etc., -40℃ low-temperature start-up devices and cold-resistant hydraulic oil are added to avoid equipment failures caused by low temperatures, eliminating the need for additional thermal insulation equipment and saving 150,000 yuan per project;
• Humid Regions: For customers in Southeast Asia, Australia, etc., IP67 protection class motors and electrical components are provided, improving waterproof and moisture-proof performance by 50% and reducing circuit maintenance costs caused by humidity;
• Complex Terrain: Crawler chassis options are provided for African mines and South American ports to adapt to muddy and rough sites, eliminating the need for temporary tracks and reducing site adaptation costs by 30%.

Standard Adaptation

The equipment has obtained certifications for major global markets: EU CE certification, Russian EAC certification, and Korean KCS certification. It also supports customization in line with multiple standards such as CEMA (US), AS (Australia), and GB (China). Customers do not need to invest additional certification fees, and the equipment can directly enter the target market, shortening project implementation cycles by 2-3 months.

Customization on Demand

• For chemical plant areas with high dust control requirements, fully sealed chutes are added to prevent material leakage, eliminating the need for subsequent dust cleaning costs;
• For sand and gravel yards with high relocation frequency, quick-detachable hoppers are configured, shortening disassembly and assembly time to 2 hours during relocation and improving equipment utilization;
• For smart ports with high automation requirements, it is connected to the customer's central control system to realize unmanned operation, further reducing labor costs by 30%.

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Global Application Cases

ZOOMRY's 500tph radial stacker has been applied in more than 20 countries around the world, with actual data confirming its cost and efficiency advantages:

Domestic Kaolin Mine Project

• Customer Pain Points: The beneficiation workshop is only 9 meters wide, and the original 300tph fixed stacker had insufficient capacity, requiring workshop expansion (budget of 800,000 yuan);
• Solution: Deploy ZOOMRY's 500tph radial stacker, no site expansion required, with modular assembly completed in 15 days;
• Results: The continuous operation rate of the production line increased from 85% to 95%, reducing annual downtime losses by 1.2 million yuan; the cost per unit of throughput decreased from 0.12 yuan/ton to 0.09 yuan/ton, saving 360,000 yuan annually.

European Inland Port Project

• Customer Pain Points: The storage yard area is 1500㎡, the old terminal cannot be expanded, and it needs to adapt to the loading/unloading of small bulk carriers. Traditional equipment has high transportation costs (oversize transportation fees of 100,000 yuan);
• Solution: Customize a 500tph stacker with crawler chassis + low-temperature start-up device, disassembled and shipped in 2×40”HQ containers;
• Results: Transportation costs were reduced to 40,000 yuan, and on-site assembly was completed in 15 days; port loading/unloading efficiency increased by 35%, and the loading/unloading time per ship was shortened from 3 days to 2 days, increasing annual throughput by 120,000 tons and generating an additional profit of 2.4 million yuan.

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Choose ZOOMRY

Pre-Sales Free Solution Optimization

A team of engineers (with an average of over 10 years of experience) provides on-site or remote surveys, and uses BIM technology to simulate stacking routes to avoid additional investment caused by "solution mismatches". For example, adjusting the rotation radius of the stacker for a South American customer reduced the idle area of the yard by 15%, indirectly saving site rental costs.

Door-to-Door Delivery

For overseas projects, one-stop services including "sea freight + customs clearance + on-site guidance" are provided, eliminating the need for customers to coordinate with third-party logistics and saving 20,000 yuan in logistics coordination costs per project. For domestic projects, on-site installation is provided within 24 hours, with the installation cycle shortened by 50% compared to the industry average, enabling earlier production and earlier returns.

After-Sales Global Spare Parts & Operation & Maintenance

• Spare Parts Guarantee: Common components (idlers, seals) are delivered within 72 hours, avoiding downtime caused by spare parts shortages;
• Warranty & Operation & Maintenance: The equipment enjoys a 5-year main body warranty (industry average is 3 years) and a 2-year warranty for vulnerable parts. Faulty components are replaced free of charge within the warranty period. At the same time, full-cycle EPC+M+O operation and maintenance services are provided, eliminating the need for customers to establish a professional operation and maintenance team and saving annual operation and maintenance costs.

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Against the backdrop of the global manufacturing industry's pursuit of "lean operation", ZOOMRY's 500tph radial stacker breaks the dilemma of "high cost and low efficiency" of traditional equipment with its core value of "low investment and high output". From modular cost-reduction design, self-developed components to ensure quality, to global customized services, every detail is centered around the customer's core need of "cost reduction and efficiency improvement".