ZOOMRY
In the global bulk material handling industry, the efficiency and stability of the unloading and transfer process directly determine the smoothness of the entire production chain. Whether it is ore turnover in mining, bulk cargo distribution in ports, or aggregate transport in the construction materials industry, traditional unloading methods often face challenges: excessive reliance on manual coordination or fixed equipment makes it difficult to meet the high-efficiency demands of large-scale production; material spillage and dust during transfer result in resource waste and fail to comply with the increasingly stringent environmental regulations of various countries and regions; and limited site adaptability means fixed equipment lacks flexibility in complex scenarios such as muddy mining areas or compact ports, often becoming a production bottleneck.
Leveraging its profound technical expertise and global service experience, ZOOMRY introduces the mobile truck unloader conveyor, centered on the core strengths of “efficiency, flexibility, environmental compliance, and reliability.” It not only meets the production needs of domestic bulk material enterprises but also fully aligns with the technical standards and compliance requirements of international markets, making it a cornerstone choice for upgrading the unloading and transfer process in the global bulk material industry.
Mobile Truck Unloader Conveyor
ZOOMRY’s mobile truck unloader conveyor was developed with a steadfast focus on “addressing real customer needs,” delivering superior solutions across four key dimensions: efficiency, adaptability, environmental compliance, and safety.
High Throughput Efficiency
One of the core demands in bulk material handling is achieving “fast unloading and fast transfer.” ZOOMRY’s equipment offers a processing capacity ranging from 200 to 1800 tons per hour, with belt widths customizable from 1400 mm to 1800 mm, catering to both the steady daily unloading needs of small to medium-sized quarries and the intensive bulk material transfer requirements of large ports and thermal power plants.
In port bulk cargo transfer scenarios, for example, traditional methods rely on dump trucks shuttling between unloading and storage points, leading to long unloading cycles and susceptibility to site congestion. In contrast, the mobile truck unloader conveyor seamlessly connects trucks to ship loaders or stackers, establishing a streamlined process of “truck unloading – belt transfer – downstream processing.” A single unit can enhance unloading efficiency by over 40%, significantly reducing material turnover time at ports and enabling enterprises to handle peak throughput demands during busy seasons.
Scenario Adaptability
The diverse operating environments across industries impose stringent requirements on equipment adaptability. ZOOMRY has designed two core models of the mobile truck unloader conveyor to comprehensively address complex conditions: the wheeled model, featuring a heavy-duty truck chassis paired with ultra-heavy-duty tires, is ideal for flat sites like ports and construction material plants, enabling rapid movement in confined spaces without requiring extensive infrastructure modifications, thus lowering initial project costs; the tracked model, equipped with a high-strength tracked chassis, effortlessly navigates muddy mining areas, rugged mountainous terrains, and other challenging environments, avoiding the slippage issues common with traditional wheeled equipment on soft ground, ensuring stable operation in harsh conditions.
Furthermore, the equipment incorporates flexible designs such as “hydraulic leveling” and “multi-angle feeding.” Hydraulic jacks enable rapid leveling adjustments, with a hopper climbing angle of only 6.7° (12.1%), accommodating various truck unloading heights. The hopper width can be customized from 3.5 m to 5.7 m, perfectly matching the discharge ports of heavy-duty trucks, wheeled loaders, or excavators, minimizing material spillage to the greatest extent.
Green Compliance
With the global push toward “dual carbon” goals, the environmental compliance capability of bulk material enterprises has become a critical component of their competitiveness. ZOOMRY embeds environmental principles into the design of the mobile truck unloader conveyor from its inception: for low material loss, the hopper base employs rubber skirt sealing to reduce spillage during unloading; the belt head is equipped with polyurethane (PU) cleaning scrapers to thoroughly remove residual material, controlling material loss rates below 1%, thereby reducing enterprise costs. For low pollution control, the enclosed hopper structure effectively suppresses dust emissions, and the equipment’s operating noise is below 75 decibels, significantly lower than the industry average of 90 decibels, ensuring compliance with local environmental regulations, whether in construction plants near residential areas or chemical zones with stringent environmental requirements.
Safety and Durability
The safety of the bulk material unloading process directly impacts equipment lifespan and personnel safety. ZOOMRY has integrated multiple safety mechanisms into this equipment: on the active protection front, it features a standard belt anti-deviation switch that automatically alerts and adjusts when the belt misaligns; an emergency pull-cord switch runs the entire length of the equipment, allowing operators to trigger an immediate shutdown in emergencies, reducing safety risks. For emergency assurance, the telescopic structure, driven by a hydraulic winch, self-locks in 0.01 seconds during power outages, preventing sudden drops of the internal conveyor; dual mechanical limiters further prevent equipment damage due to wire rope failures.
In terms of durability, the core structure is crafted from high-strength carbon steel, with critical components such as drums and idlers undergoing heat treatment and ultrasonic flaw detection. The drums boast a lifespan exceeding 50,000 hours, fully suited for 24-hour continuous operation, minimizing downtime for maintenance.
Core Technology Highlights
As a comprehensive engineering contractor for bulk material conveying equipment, ZOOMRY consistently adheres to “international standards” as the benchmark for product development. The core technologies of the mobile truck unloader conveyor not only meet Chinese GB standards but have also obtained certifications such as CE (Europe), EAC (Russia), and KCS (Korea), ensuring global clients can deploy the equipment without additional modifications.
Tailored to Diverse Industry Needs
The characteristics of bulk materials (e.g., particle size, moisture, corrosiveness) vary significantly across industries, and ZOOMRY offers targeted performance tuning based on specific client conditions: for highly corrosive chemical raw materials, HDPE (high-density polyethylene) idlers and hopper linings can be used to enhance corrosion resistance, extending equipment lifespan; for high-moisture materials like coal or ore, the belt’s anti-slip texture and hopper drainage structure can be optimized to prevent material adhesion and blockages, ensuring continuous operation; for remote mining areas without grid coverage, a diesel generator set can be equipped for self-sufficient power supply, eliminating reliance on external electricity and adapting to various complex operating environments.
Intelligent Control
To help clients reduce labor costs and enhance operational precision, the equipment deeply integrates automation control technology, supporting three operation modes: fully automatic PLC operation, remote wireless control, and manual emergency operation. The PLC control system can preset unloading processes, enabling automated “truck positioning – hopper adjustment – belt startup,” reducing human intervention. Remote control employs wireless technology, allowing operators to manage the equipment within a 50-meter range, avoiding close contact with dust and ensuring personnel safety. The manual mode serves as a fallback for special conditions, ensuring the equipment can flexibly adapt to various scenarios.
Additionally, the equipment is equipped with an HMI touchscreen, providing real-time visualization of operating parameters (e.g., throughput, belt speed, oil temperature). In case of faults, the touchscreen automatically displays alerts with fault details, enabling maintenance personnel to quickly troubleshoot and significantly reduce downtime.
Easy Installation and Maintenance Design
Global projects demand high “ease of installation” and “ease of maintenance.” ZOOMRY fully considers these needs in the design: core components (e.g., hopper, belt frame, hydraulic system) are pre-assembled and tested at the factory, requiring only 10-20 days for on-site assembly, significantly shortening project timelines and reducing installation costs. Key components (e.g., idlers, cleaning scrapers) feature a quick-release design, allowing replacements without dismantling the entire structure, minimizing maintenance complexity. Additionally, detailed maintenance manuals and video guidance are provided for global clients, enabling even local teams with limited experience to quickly master maintenance skills, ensuring long-term stable operation.
Global Application Scenarios
With its “full-condition adaptability,” ZOOMRY’s mobile truck unloader conveyor is widely applied in core bulk material handling industries worldwide, serving as an “efficient transfer tool” across various scenarios.
In the mining industry, complex operating environments (e.g., muddy open-pit mines, confined underground spaces) and high demand for materials like ore and coal are prevalent. The tracked model easily adapts to rugged mining terrains without requiring fixed tracks, reducing initial infrastructure costs. Its high-capacity design precisely matches the throughput of mining dump trucks, preventing unloading from becoming a production bottleneck. The low-dust design also reduces dust pollution in mining areas, helping enterprises meet local environmental compliance requirements and mitigate regulatory risks.
In port and terminal scenarios, as global hubs for bulk cargo distribution, stringent requirements are placed on equipment’s “spatial adaptability” and “transfer efficiency.” The wheeled model’s compact design allows flexible navigation in confined port spaces, efficiently connecting trucks to ship loaders or stackers; its sealed hopper prevents materials like grain or ore from spilling due to sea breezes, keeping cargo loss rates at a minimum. The equipment supports multi-unit coordination, allowing flexible scaling of equipment numbers based on port throughput demands, easily addressing peak and off-peak season needs and enhancing port operational flexibility.
In the construction materials and cement industries, bulk material unloading requires balancing “efficiency” and “environmental compliance.” The sealed hopper structure effectively suppresses dust generated during cement and aggregate unloading, meeting environmental regulations in residential-adjacent plants and reducing community disputes. The equipment’s throughput aligns precisely with the rhythm of cement production or aggregate crushing lines, preventing production halts due to delayed unloading and ensuring stable plant capacity. On flat sites in construction plants, the wheeled model enables rapid movement for “multi-point unloading,” significantly improving site utilization.
In the thermal power and chemical industries, bulk material transfer (e.g., coal unloading for thermal power or raw material transfer for chemicals) demands high “safety” and “durability.” ZOOMRY uses high-temperature and corrosion-resistant materials for key components (e.g., belts, drums), easily accommodating the high-temperature properties of thermal coal and the corrosiveness of chemical raw materials, extending equipment lifespan. The dual safety limiters (hydraulic locking + mechanical limiters) effectively prevent material leaks due to sudden failures, ensuring production safety and minimizing accident-related losses.
Why Choose ZOOMRY
In the field of bulk material conveying equipment, “product quality” and “service capability” are the core considerations for clients. Since its establishment in 2002, ZOOMRY has adhered to the philosophy of “crafting conveying excellence, building a century-long legacy,” becoming a reliable partner for global bulk material enterprises through professional R&D, stringent quality control, and a global service system.
With 20 years of industry expertise, ZOOMRY has built an experienced engineering team focused on bulk material conveying equipment R&D and EPC project execution, capable of addressing complex conditions such as steep terrains, cross-regional conveying, and high-humidity environments. During the development of the mobile truck unloader conveyor, the team deeply integrated extensive EPC project field experience, ensuring the equipment is not only “technologically advanced” but also “aligned with practical needs”—for instance, to meet the multilingual needs of overseas clients, the HMI touchscreen supports switching to English, Russian, Korean, and other languages; for varying national voltage standards, the power system can be customized for 220V/380V/480V, requiring no additional modifications to adapt to local grids.
In terms of quality control, ZOOMRY has established a professional quality testing center equipped with chemical, hardness, and idler performance testing laboratories, featuring over 60 specialized testing devices for comprehensive quality control of each mobile truck unloader conveyor. Core components (e.g., idlers, drums) are self-manufactured, with quality standards far exceeding Chinese GB standards: idler operating noise is ≤40-45 decibels (GB standard ≤55 decibels), sealing test water ingress is ≤100 grams (GB standard ≤150 grams), and drum shafts are made of forged 40Cr material for high strength and durability. The products comply with ISO 9001 quality management and ISO 14001 environmental management systems, as well as CE, EAC, and KCS certifications, meeting the technical, safety, and environmental requirements of major global markets, ensuring seamless project deployment for global clients.
In global service support, ZOOMRY ensures timely responses to client needs through a “pre-stocking + rapid logistics + remote technical support” model: during the pre-sale phase, it offers free condition assessments and solution designs, customizing equipment parameters based on unloading volume, site conditions, and material characteristics; during the sale phase, engineers are dispatched for on-site installation guidance and commissioning to ensure rapid deployment, with operation and maintenance training provided to help client teams master equipment skills; during the after-sale phase, it offers equipment overhaul, upgrades, and retrofitting services, with performance optimization solutions for aging equipment to extend service life. Remote video guidance helps clients quickly resolve daily maintenance issues, and common spare parts are delivered via rapid international logistics, minimizing downtime.
As the global bulk material handling industry increasingly pursues “efficiency gains, environmental compliance, and cost optimization,” ZOOMRY’s mobile truck unloader conveyor transcends being mere equipment—it is a comprehensive solution spanning “needs diagnosis to long-term maintenance.” With efficient transfer capabilities, it breaks production bottlenecks; with flexible adaptability, it tackles complex scenarios; with environmentally compliant designs, it aligns with global standards; and with reliable quality, it ensures long-term operation. Whether in mining, ports, construction materials, or thermal power industries, and whether for domestic or international projects, it delivers tangible value to clients.
