The Mobile Bucket Wheel from ZOOMRY is positioned with "universal all-scenario + integrated efficient stacking and reclaiming" at its core, equipped with 8-12 customized bucket wheels (diameter 5254-8200 mm), handling capacity covering 500-3000 m³/h, bucket wheel speed stepless adaptation 2-6 r/min, integrating a ±65-360° full-domain slewing mechanism and 125-193 kPa low ground pressure track system. It can seamlessly switch between hard rock reclaiming in mines, loose bulk stacking in ports, and other scenarios without separate equipment configuration, becoming the preferred universal equipment for global industrial bulk material processing.

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All-Scenario Adaptation Advantages

The core advantages of the Mobile Bucket Wheel from ZOOMRY focus on "multi-material compatibility, full-range operation, long-cycle stability." It specifically solves the problems of traditional equipment such as "single scenario adaptation, insufficient stacking and reclaiming precision, prone to failure in complex conditions." Through the universality optimization of the core system, it meets the demands of high-wear, high-dust environments in mines while adapting to high salt spray, loose material operation scenarios in ports, and simultaneously aligns with global customers' requirements for international compliance and long-term durability.

Multi-Material Adapted Bucket Wheel System

The bucket wheel system adopts a "modular combination + speed self-adaptation" design, with 8-12 bucket wheels flexibly configured according to operation scale: 8-10 bucket wheels for small to medium capacity scenarios (500-1500 m³/h), 10-12 for large-scale operations (1500-3000 m³/h), single bucket capacity 0.25-0.71 m³. It achieves rapid switching of capacity and material types without replacing core components. The bucket wheel speed supports stepless adjustment of 2-6 r/min, precisely matching different material characteristics: during processing of high-hardness ores in mines, speed is lowered to 2-4 r/min, paired with 16 mm thick Mn13 wear-resistant manganese steel blades (surface welded with 3 mm tungsten carbide coating), improving wear resistance by 180% over ordinary carbon steel to resist hard material impact losses; during processing of loose coal, grains, and other lightweight bulk materials in ports, speed is raised to 4-6 r/min, with PTFE anti-stick guide plates on the inner side of the bucket wheel controlling material residue within 0.2%, avoiding blockages and mixing.

The bucket wheel drive power covers 75-1100 kW, precisely matched by handling capacity gradients; the motor protection level reaches IP55, with built-in anti-condensation heating device, capable of resisting high dust and high humidity erosion in mines while adapting to salt spray climates in ports, ensuring stable drive in different scenarios with low long-term operation failure rate.

Full-Domain Operation Coverage Design

The unit achieves dead-angle-free operation in universal scenarios through coordinated optimization of "slewing angle + operating height": the bucket wheel reclaiming arm supports ±65-360° full-angle slewing, covering an 80 m diameter stockpile area without moving the unit; in mine multi-stockpile parallel operations, it can quickly switch reclaiming points via slewing; during port bulk cargo stacking, it enables fan-shaped stacking to maximize site space utilization. The discharge arm achieves ±90-±105° adjustment relative to the reclaiming arm, paired with 15 m upward digging height and 1 m downward digging height, capable of capturing 15 m high hard rock stockpiles in mines or clearing bottom stockpile residues; during port operations, it flexibly adjusts discharge angle according to ship and silo heights to avoid material spillage.

The slewing drive adopts a "dual-motor synchronous control + planetary reducer" combination, achieving output torque of 10000 N·m; even when capturing large ore blocks (diameter ≤500 mm) in mines, the slewing precision remains controlled within 0.3°, ensuring precise reclaiming positions. The slewing bearing selects four-point contact ball bearing (diameter 3-5 m), with load capacity of 1800 kN; the surface "nitriding + double-lip sealing" design resists corrosion and dust, with service life exceeding 60000 hours, adapting to long-term continuous operation needs.

Universal Conveyor Connection System

The conveyor system, as the core connection for stacking and reclaiming operations, focuses on stable conveyance for multi-materials: Conveyor Belt width 1200-1600 mm, belt speed 2.5-5.0 m/s, flexibly matched according to material characteristics and handling capacity—during mine conveyance of large-particle ores, select 1400-1600 mm belt width + 3.0-5.0 m/s belt speed to ensure rapid material passage; during port conveyance of lightweight bulk materials, adopt 1200-1400 mm belt width + 2.5-3.0 m/s belt speed to avoid material slippage.

The conveyor belt selects high-wear-resistant PVG flame-retardant rubber belt (14 mm thickness), with longitudinal tensile strength of 2000 N/mm; the surface diamond anti-slip pattern improves anti-slip performance by 50%, adapting to damp ores in mines and sticky bulk materials in ports; both sides equipped with 400 mm high wear-resistant rubber skirts + soft sealing strips, controlling side leakage rate within 0.5% to reduce material loss. The conveyor system is also equipped with passive hydraulic aligning idlers and heavy-duty polyurethane scraper + brush combination; the aligning idlers can correct belt deviation within 2 seconds, and the scraper cleaning rate reaches 99.8%, avoiding cross-contamination during alternating conveyance of different materials, enhancing the equipment's universal adaptability.

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Core System Technology

The long-term reliable operation of the mobile Bucket Wheel from ZOOMRY relies on the in-depth development of the core system around "multi-scenario adaptation, high-load bearing, easy maintenance"; each part undergoes multi-condition simulation testing to ensure adaptation to operation demands in global different environments.

Drive and Transmission Core

The bucket wheel drive system is equipped with high-efficiency permanent magnet synchronous motors, power covering 75-1100 kW, efficiency above 96.5%, significantly energy-saving compared to ordinary asynchronous motors, with prominent energy consumption advantages in long-term operation. Motors include built-in vibration dampers and anti-condensation heating devices, IP55 protection level capable of resisting high dust and high humidity erosion in mines and high salt spray in ports, adapting to global different climate conditions. The matching hard-tooth surface planetary reducer achieves 97.5% transmission efficiency, 50% higher load capacity than ordinary reducers; during reclaiming, it can withstand instantaneous impact loads from hard materials (maximum impact torque 1.8 times rated), and during stacking, smooth output ensures uniform conveyor feed, avoiding bulk material accumulation and blockage.

The reducer and bucket wheel shaft use "elastic coupling + positioning pin" dual connection, buffering startup impacts while ensuring bucket wheel coaxiality deviation ≤0.05 mm to avoid reclaiming deviations from eccentricity; the drive system is equipped with torque monitoring and protection device, real-time feedback load status, automatically reducing speed when load exceeds 120% rated, cutting power when exceeding 150%, effectively protecting drive parts and adapting to load fluctuations of different materials.

Hydraulic and Conveyor Assurance

The hydraulic system uses a graded hydraulic pump station, adapted to overall machine power of 166-1410 kW per specifications, oil tank capacity 1200-2500 L, quadruple high-precision filtration (5 μm precision) ensures hydraulic oil cleanliness at NAS 7 level, reducing hydraulic element wear, with system annual failure rate below 0.3%. Hydraulic pipelines use stainless steel fittings + high-pressure hoses (working pressure 31.5 MPa), with excellent corrosion resistance adapting to multi-dust in mines and high salt spray in ports; pipeline layout uses modular quick-connect design, shortening local fault replacement time to within 1.5 hours, reducing maintenance difficulty for global customers in different regions.

The conveyor system's detail optimization reinforces universal adaptation: conveyor belt joints use hot vulcanization connection, strength over 90% of the belt body, avoiding conveyor interruptions from joint breaks under high-load operations; the hydraulic automatic tensioning device real-time adjusts tension (8-15 kN) based on material weight to prevent belt slippage from looseness or tearing from overtension, adapting to conveyance demands of different weight materials, ensuring long-term stable operation.

Intelligent Electrical Control System

The electrical control system centers on "convenience of operation in universal scenarios," equipped with 15-inch high-definition HMI touch screen supporting multi-language switching in English, Russian, Spanish, Chinese; the interface focuses on quick parameter switching for different scenarios, storing 5 groups of universal operation programs (e.g., "mine ore reclaiming," "port coal stacking," "power plant grain transfer"); switching scenarios achieves one-click invocation without repeated debugging, adapting to usage habits of operators in global different regions.

The system supports three control modes, fully assuring stable operation in universal scenarios:

• PLC full automatic mode: Through laser level meter + infrared positioning sensor collecting stockpile height and material density data, automatically plans stacking and reclaiming paths (mine layered reclaiming to avoid hard material impacts, port uniform stacking to reduce spillage), with stacking and reclaiming volume deviation ≤3%, achieving unattended operation;
• Remote control mode: Equipped with 200 m range industrial-grade wireless remote controller (IP67 anti-interference compliant), operators in safe areas observe material status, real-time fine-tuning bucket wheel speed and slewing angle to avoid large impurities or adapt discharge height to ships;
• Manual mode: Quick switch in emergencies, interface equipped with universal condition warning function, automatically prompting adjustment of reclaiming parameters when detecting abnormal material density, ensuring operational safety.

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Modular Transportation and Rapid Installation

Targeting global customers' pain points of "significant cross-border transportation differences and varying installation conditions," the mobile Bucket Wheel from ZOOMRY adopts a "universal modular disassembly + high-ratio pre-assembly" design. While ensuring universal performance, it substantially reduces transportation and installation difficulty, guaranteeing rapid commissioning for projects in different regions.

Global-Adapted Modular Transportation

Based on global logistics universal standards, the equipment is disassembled into 5 standard units: "bucket wheel stacking and reclaiming module, track chassis module, slewing drive module, electrical control module, hydraulic module," with each unit dimension strictly adapted to 40-foot high containers (length 12.03 m × width 2.35 m × height 2.69 m), requiring no special transport permits. The bucket wheel stacking and reclaiming module reduces height to 2.4 m via hydraulic folding of the bucket wheel arm, with weight controlled within 32 tons, adapting to highway transport height limits in most regions; the track chassis module is divided into left and right parts, single weight ≤45 tons, movable via ordinary forklifts at the project site without heavy lifting equipment; electrical control and hydraulic modules are integrated into IP65 protected waterproof boxes (1.5 m × 1.2 m × 2.0 m), adapting to high-humidity maritime transport environments.

Compared to traditional integral bucket wheel machines, cross-border logistics costs are reduced by 40%; core components (bucket wheel blades, track plates, etc.) undergo "anti-rust + anti-collision" double-layer packaging before leaving the factory; wear-resistant protective film is pasted on blade surfaces to avoid precision damage from transport bumps, covering global main logistics standards and adapting to multi-region transport conditions.

Rapid On-Site Installation Solution

Before leaving the factory, the equipment completes 85% pre-assembly, focusing on stacking and reclaiming coordination performance in universal scenarios: precise docking of bucket wheel and reclaiming arm (coaxiality deviation ≤0.05 mm), no-load debugging of slewing drive system (slewing precision calibrated to ≤0.3°), hydraulic pipeline sealing test (72 hours leak-free), electrical control system universal program pre-setting, and 100-hour full-load trial run of "simulated multi-scenario stacking and reclaiming" (alternating hard material in mines, bulk material in ports), ensuring no faults during on-site installation.

On-site, only three core operations are needed: first, modular unit splicing, connecting bucket wheel module and slewing module, left and right track chassis parts via high-strength bolts (M36, torque 2200 N·m), completable by 3 people in 3 hours; second, final docking of hydraulic pipelines and electrical plugs, using quick-connect fittings + color-coded anti-error design, with different interfaces marked with corresponding scenario parameters (e.g., "mine mode," "port mode"), taking ≤1.5 hours; third, universal parameter fine-tuning, calibrating bucket wheel reclaiming height and slewing angle via laser positioner to adapt to on-site stockpile layout at the project, taking ≤1 hour. An experienced team can complete all installation, debugging, and commissioning within 1.5 days, 50% shorter than the industry average cycle, adapting to different installation capability differences of global customers.

ZOOMRY provides multi-language technical manuals including scenario debugging guides, highlighting universal precautions for heavy equipment installation (e.g., bolt tightening torque, hydraulic system venting steps), along with 24-hour global online technical support; through video guidance, it assists in resolving installation queries without requiring professional heavy equipment installation teams.

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Global Reliable Assurance

As a universal bucket wheel machine for global markets, ZOOMRY ensures compliant use in different countries and regions through multiple international certifications and full-scenario quality testing, while guaranteeing long-term reliability under multi-conditions.

Global Compliance Certifications

The equipment passes EU CE certification (Machinery Directive 2006/42/EC, Electromagnetic Compatibility Directive 2014/30/EU), completing 14 specialized safety tests for universal bulk material processing equipment, including structural load strength (simulating 3 times rated load), emergency braking response (≤0.5 seconds), electrical safety protection (IP65), electromagnetic compatibility (resistant to strong electromagnetic interference in mines, port communication equipment interference), allowing direct entry into the European Economic Area market; it passes Russian Customs Union EAC certification, meeting CIS countries' "-30℃ low-temperature mines and ports" operation demands; technical documents are provided in Russian versions, including low-temperature bucket wheel lubrication scheme, hydraulic oil anti-freeze measures, and other universal maintenance points, facilitating local regulatory review.

The equipment overall complies with ISO 9001 quality management system and ISO 14001 environmental management system; the production process is fully traceable—from Mn13 material detection of bucket wheel blades (yield strength ≥800 MPa) to wear testing of track plates, hydraulic system sealing testing—each process has detailed quality records, ensuring consistency and universal adaptability in batch production.

Full-Scenario Quality Testing

ZOOMRY's self-built universal bulk material equipment specialized testing laboratory is equipped with over 60 professional devices such as bucket wheel performance test benches, hydraulic system high-pressure test benches, multi-scenario simulation test fields; it conducts targeted tests on core components:

• Bucket wheel system: Completing thousand-times mine hard rock impact test (single block weight 100 kg) and 500 hours port bulk material wear test, blades without deformation, wear ≤0.5 mm;
• Slewing and conveyor system: Conducting 360° slewing precision test (deviation at any angle ≤0.3°) and 100 hours full-range conveyance test (500-3000 m³/h switching), conveyor belt deviation ≤10 mm, side leakage rate ≤0.5%;
• Hydraulic and electrical control system: Conducting 100 hours high-pressure sealing test (working pressure 31.5 MPa) without leaks; -30℃ low-temperature startup test, system response time ≤30 seconds; 200 m wireless remote anti-interference test (simulating global different scenario electromagnetic environments), function normal without failures.

Each bucket wheel unit must pass full-range stacking and reclaiming test, 12° slope operation test, -30℃ low-temperature operation test, emergency braking safety test, and other 18 strict tests before leaving the factory, and is delivered only after qualification, ensuring reliable operation in global universal scenarios such as mines and ports.

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Technical Parameters

Item	Specification Parameters
Equipment Positioning	Universal Integrated stacker Reclaimer Bucket Wheel Unit
Rated Handling Capacity (m³/h)	500-3000
Overall Machine Weight (t)	65-750
Overall Machine Power (kW)	166-1410
Bucket Wheel Configuration	8-12, diameter 5254-8200 mm, single bucket capacity 0.25-0.71 m³
Bucket Wheel Speed (r/min)	2-6 (Adjustable for Multi-Material Adaptation)
Bucket Wheel Drive Power (kW)	75-1100
Slewing Angle	Reclaiming Arm ±65-360°, Discharge Arm Relative to Reclaiming Arm ±90-±105°
Operating Height (m)	Upward Digging 15, Downward Digging 1
Reclaiming Conveyor Belt	Width 1200-1600 mm, Belt Speed 2.5-5.0 m/s (Multi-Material Adaptation)
Track Travel	Speed 0-2 km/h (Operation 0.51 km/h, Transition 0-2 km/h), Drive Form Hydraulic Motor + Reducer/Motor Reducer, Ground Pressure 125-193 kPa
Electrical Control System	15-Inch HMI Touch Screen, Multi-Language Support, PLC Full Automatic (Universal Scenario Path Planning)/Remote/Manual Three Modes
Protection Rating	IP65 (Electrical Control Cabinet), IP55 (Motor)
Applicable Ambient Temperature (℃)	-30~60 (Resistant to Extreme Climates)
Applicable Material Types	Mine Ores, Port Bulk Materials, Power Plant Coal, Grains, Aggregates, etc.
Optional Configurations	Laser Level Meter (Universal Scenario Calibration), Bucket Wheel Wear-Resistant Coating, Conveyor Belt Rain Cover, Low-Temperature Hydraulic Oil Heating System, Central Control Linkage Module

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Choosing ZOOMRY

Core Customer Value

• Universal Adaptation Reduces Costs: One unit covers multi-scenario operations, no need for repeated configuration, reducing initial investment; 125-193 kPa low ground pressure requires no site modification, lowering site preparation costs, adapting to different ground conditions;
• Stable Operation Improves Efficiency: Bucket wheel system wear-resistant and durable (blade life over 10000 hours), hydraulic and electrical control system annual failure rate <0.3%, reducing operation interruptions due to failures, improving effective operation time;
• Convenient Maintenance Relieves Worry: Modular component design, local faults only require replacing the corresponding module, shortening maintenance time by 40%; universal spare parts reduce inventory types, lowering spare parts reserve costs; multi-language electrical control system and global technical support reduce cross-regional maintenance difficulty.

Comprehensive Service Assurance

• Technical Support: Providing multi-language universal technical documents (including operation manuals, different scenario parameter setting guides, troubleshooting manuals), content covering mine hard material reclaiming parameter optimization, port bulk material stacking techniques, low-temperature environment maintenance points; 24-hour online technical consultation, engineer response time not exceeding 3 hours, assigned personnel all possessing over 8 years of universal bulk material equipment operation experience, familiar with equipment pain points in global different scenarios;
• Spare Parts Assurance: Relying on efficient global supply chain, pre-stocking bucket wheel blades, track plates, hydraulic filter elements, conveyor belts, and other universal spare parts; after customer demand, rapid shipment via international logistics, conventional spare parts delivery cycle 5-10 days; for key customers, providing "advance spare parts planning service"—formulating purchase reserve plans according to operation intensity and vulnerable parts cycles to avoid operation interruptions;
• Specialized Training: Conducting "universal bucket wheel machine operation specialized training" (online video + on-site guidance), content including stacking and reclaiming parameter settings for different materials, universal scenario emergency fault handling, equipment daily maintenance points; through theory and practice combination, ensuring customer teams proficiently master core operation skills, adapting to multi-scenario operation needs.