As a special bulk material, sulfur has physical properties and operational requirements that far exceed the standards of ordinary bulk material conveying equipment. Firstly, sulfur particles are fine and easily fluidizable; if sealing is improper during loading and unloading, dust diffusion is highly likely, which not only pollutes the environment but also poses fire and explosion risks. Secondly, sulfur loading and unloading scenarios are mostly concentrated in chemical industrial parks or ports, where space is often limited, and frequent switching of operating berths is required, placing extremely high demands on the mobility and flexibility of the equipment. Additionally, the chemical industry has stringent compliance requirements for equipment, which must pass multiple international certifications to meet environmental and safety standards.

Ordinary ship loaders, due to their generalized design, often suffer from insufficient sealing performance, cumbersome mobility, and poor adaptability. Zoomry Heavy Industry's independently developed 5000 t/h Mobile Ship Loader, targeting sulfur's characteristics from the initial research and development stage, has realized the design concept of "specialization equals efficiency". With its "specialized" design and solid performance, it has become the core equipment to solve the challenges of sulfur loading and unloading.

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Features of the Sulfur-Specific Mobile Ship Loader

Efficient and Stable Unloading

Zoomry Heavy Industry's mobile ship loader takes a handling capacity of 5000 tons per hour as the core indicator. Aiming at the low bulk density of sulfur, the conveying system has been specially optimized. Its main Conveyor Belt is made of wear-resistant and antistatic material, which can reduce the risk of static electricity generated by friction of sulfur particles. The conveying speed has been precisely adjusted, combined with a 10-cubic-meter standard feed hopper (larger specifications can be customized), ensuring that sulfur does not get blocked or scattered during conveying, thus achieving continuous and stable operation.

The drive system selects internationally renowned brand SEW/FLENDER/JIE gear motors, with strong and stable power output. Even under long-term full-load operation, it can maintain the handling efficiency of 5000 tons per hour without attenuation, perfectly adapting to large-scale sulfur loading and unloading needs of large chemical enterprises or ports.

Full-Range Sealing Design

Targeting the dust-prone characteristic of sulfur, the equipment adopts a "full-process sealing" solution, achieving all-round protection from feeding to discharging. Meanwhile, the equipment has passed ISO 14001 environmental management system certification, with noise controlled below 45 decibels during operation, and dust emission concentration far lower than industry standards, fully meeting the environmental protection requirements of chemical industrial parks:

• Rubber skirts are added at the bottom of the feed hopper, closely fitting with the conveyor belt to form the first sealing barrier, reducing sulfur particles leaking from gaps;
• The head of the conveyor belt is equipped with polyurethane scrapers, which can completely remove residual sulfur on the belt surface, avoiding dust falling during return;
• The conveying channel adopts a semi-closed structure, combined with a dustproof cover, effectively blocking the disturbance of external air flow to sulfur and reducing the risk of dust diffusion.

Flexible Mobility + Multi-Dimensional Adjustment

• Optional chassis configurations: supports wheeled or crawler chassis. The wheeled chassis is suitable for rapid transfer on hardened roads, while the crawler chassis can move stably on soft ground or uneven sites, especially suitable for complex terrains in chemical industrial parks;
• Multi-dimensional adjustment functions: equipped with radial rotation (maximum angle meets multi-berth operations), telescoping (adjusting operation radius), and pitch angle adjustment (adapting to different ship draft depths). Operators can complete all actions through remote control without frequent movement of the equipment;
• Convenient transportation and assembly: the equipment can be disassembled into standard components and loaded into 40-foot high cube containers, reducing long-distance transportation costs; on-site assembly only takes 10-20 days, and with detailed installation instructions, it can be quickly put into use.

Intelligent Control System

The equipment is equipped with a PLC fully automatic control system and an HMI touch screen, supporting three operation modes. In addition, the equipment is equipped with an emergency stop system, which can trigger self-locking within 0.01 seconds in case of abnormalities such as belt deviation or power failure, preventing safety accidents caused by sulfur overflow and ensuring all-round operational safety:

• Fully automatic mode: after presetting ship loading parameters (such as ship hold capacity, loading/unloading speed), the system automatically adjusts the conveying volume and operation angle to realize unmanned operation and reduce manual intervention;
• Remote control mode: operators can complete all functions such as starting, stopping, and telescoping through a remote control within a 50-meter safe range, avoiding close contact with sulfur dust;
• Manual mode: can be switched to manual operation in special scenarios to ensure the equipment flexibly responds to sudden needs.

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Applicable Scenarios

For enterprises, the core value of choosing this specialized ship loader lies in: first, reducing the time cost of sulfur loading and unloading through the stable efficiency of 5000 tons per hour; second, avoiding the risks of environmental penalties and safety accidents by virtue of sealing and safety design; third, reducing investment in site renovation through flexible mobility, truly achieving "one-time investment, multi-dimensional adaptation".

• Raw material transfer in chemical industrial parks: connecting sulfur storage tanks in the factory area with transport ships, realizing efficient "tank-to-ship" transfer of raw materials to meet the continuous feeding needs of chemical production;
• Sulfur import and export loading/unloading in ports: adapting to loading and unloading needs from barges to Capesize bulk carriers (100,000 DWT and above), improving the turnover efficiency of sulfur in ports and shortening the ship berthing time;
• Operations in temporary sulfur storage yards: for temporary storage yards without fixed docks, the equipment can flexibly move to the site to complete sulfur loading, solving emergency transportation needs.

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Why Choose Zoomry Heavy Industry's Sulfur-Specific Ship Loader?

As a core enterprise in China's bulk material handling equipment field, Zoomry Heavy Industry's advantages in this equipment are not only reflected in the technical level but also in the full-cycle service capability:

• Customization support: can adjust equipment parameters according to specific customer scenarios (such as ship type, site size), for example, customizing a larger capacity feed hopper or a longer telescopic arm;
• Full certification guarantee: the equipment has passed ISO 9001 quality management system, CE (European market), EAC (Russian market) and other certifications, ensuring compliant use in both domestic and international scenarios;
• After-sales service: provides equipment installation guidance, operation training, spare parts supply and other services, combined with a 5-year warranty period, reducing customers' later maintenance costs.