ZOOMRY
Equipped with dual-trigger technology, it achieves millisecond-level response of 0.2-0.3 seconds, 100% bidirectional locking across the entire belt surface, graded braking force of 50-1500kN, full-range belt width compatibility of 650-2200mm, and full inclination angle adaptation of -25~+32°. It accurately resolves faults such as belt breakage and severe slipping, providing high-redundancy safety protection for bulk material transportation in mining, port, power and building materials industries.
Core Product Parameters Table
| Product Series | Rated Braking Force (kN) | Applicable Belt Width (mm) | Trigger Mode | Operating Temperature (℃) | Applicable Belt Strength (N/mm) | Installation Type | Core Applicable Working Conditions |
|---|---|---|---|---|---|---|---|
| Light-Load | 50-200 | 650-1200 | Pure Mechanical + Gravity Drive | -40~+60 | 800-2000 | Fixed/Suspended (Quick Installation) | Grain Depots, Small Industrial Conveyor Lines |
| General-Purpose | 300-600 | 800-1800 | Mechanical + Hydraulic Auxiliary | -40~+60 | 1500-3000 | Fixed/Suspended (Quick Installation) | Power Plant Coal Conveying, Port Medium-Speed Conveying |
| Heavy-Load | 800-1500 | 1400-2200 | Mechanical + Hydraulic Auxiliary | -40~+60 | 2500-4000 | Fixed (Bolt + Foundation Reinforcement) | Mining High-Inclination, Port High-Speed Ship Loading |
Core Highlights of Belt Break Detection
The core technical advantages of ZOOMRY Belt Break Detection focus on three dimensions: trigger response, capture locking and structural adaptation. Verified by thousands of field tests and mechanical simulations, it can stably exert protective effects even under extreme working conditions.
Dual-Mode Intelligent Triggering
Light-load models rely on a pure mechanical-gravity drive mechanism, requiring no external power supply or hydraulic station. Triggered by sudden changes in belt tension and gravity sensing, they can avoid failure caused by electromagnetic interference or power interruption in powerless environments, extremely cold climates or high-humidity salt spray scenarios, with a stable response time within 0.3 seconds. General-purpose and heavy-load models integrate hydraulic auxiliary triggering technology, combined with high-precision tension sensors and speed monitoring modules, to capture abnormal belt signals in real time and automatically complete the "monitoring-judgment-trigger" process. The response speed is increased to 0.2-0.3 seconds, perfectly adapting to high-throughput and high-belt-speed heavy-load scenarios.
Full Belt Surface Bidirectional Capture
ZOOMRY Belt Break Detection adopts a symmetrical wedge-shaped brake block structure. After triggering, the brake blocks on both sides synchronously tighten towards the center of the belt, realizing 100% full-belt bidirectional locking. It not only firmly fixes the carrying section of the belt to prevent material rollover and falling, but also accurately locks the return section of the belt to avoid stacking and winding around the drum, completely eliminating the loophole of "one-sided slip". The brake blocks are made of REACH-compliant polyurethane and rubber composite materials, subjected to special wear-resistant treatment, with a slip resistance coefficient of no less than 0.8, balancing braking friction and belt protection to avoid secondary damage such as scratches and tears. The braking deceleration is strictly controlled at 0.2-0.5m/s², and the inertial impact force is absorbed through the built-in buffer mechanism to prevent equipment resonance or structural deformation.
Convenient Installation and Maintenance
The frame is integrally formed with Q235B/Q355B high-strength section steel and alloy steel, inspected by ultrasonic flaw detection, with a defect grade meeting JB/T4730.3 Level I standard, capable of withstanding the instantaneous impact force during heavy-load capture. Two frame types are available: fixed and suspended. Light-load and general-purpose models support quick-installation fixture mounting, requiring no welding or drilling, and a single set can be deployed within 2 hours, which can be easily adapted to existing belt conveyors; heavy-load models adopt bolt fixing + foundation reinforcement design to ensure installation stability in high-inclination (-25~+32°) scenarios. The product has a protection level of IP65-IP67 and a corrosion resistance level in line with ISO 12944-6 C4-C5-M standard. Key components undergo double treatment of galvanizing + spray coating, capable of resisting erosion from dust, salt spray and corrosive gases, adapting to different climate regions around the world.
Applicable Scenarios
Mining Industry
Mining conveyor lines generally feature large inclination angles, heavy materials, high dust and humid environments. Belts suffer severe impact and wear, leading to extremely high belt breakage risks. Relying on dual-trigger technology, ZOOMRY's heavy-load Belt Break Detection can quickly lock the belt at the moment of breakage, avoiding a large amount of material falling to damage equipment or cause collapse accidents. Meeting the explosion-proof requirements of underground coal mines, the product has passed ATEX and MA certifications, with a protection level of IP67, adapting to high-dust and powerless environments, and working in collaboration with self-owned conveying equipment to ensure continuous mining production.
Port Industry
Belt conveyors supporting ship loaders and stackers at port bulk terminals are characterized by large belt width, high belt speed and complex operating environments. Belt breakage accidents are likely to cause material loss, environmental pollution and operation stagnation. ZOOMRY's general-purpose and heavy-load products adopt anti-corrosion coating and high-protection design to resist salt spray erosion. The full-belt bidirectional capture avoids belt winding around the drum, and links with the automatic control system to realize fault alarm and emergency shutdown linkage, adapting to the large-scale and high-speed conveying needs of ports.
Power Industry
Belt conveyors in coal conveying systems of thermal power plants and nuclear power plants need to operate continuously for 24 hours, and belt breakage accidents will directly lead to power generation interruption. ZOOMRY's general-purpose products are suitable for medium and low inclination angle working conditions in power plants. The pure mechanical + gravity drive mode does not rely on external power supply, avoiding protection failure during power outages. The product links with the PLC control system, and synchronously cuts off the power supply and sends remote alarms when triggered, facilitating operation and maintenance personnel to quickly handle and reduce downtime.
Building Materials Industry
Aggregate and clinker conveyor lines in cement plants and mixing stations mostly handle corrosive or highly abrasive materials, requiring high adaptability of protective equipment. ZOOMRY's light-load and general-purpose products can be flexibly adapted according to material characteristics, adopting anti-corrosion materials for corrosive scenarios and alloy + rubber composite braking surfaces for high-wear scenarios. Used in conjunction with self-owned feeders and unloaders, they are compatible with belt conveyors of different widths, avoiding production line shutdown caused by belt breakage accidents.
How to Select Belt Break Detection
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Select by working condition intensity: For light-load working conditions (such as grain depots, small industrial conveyor lines), choose models with rated braking force of 50-200kN, prioritizing pure mechanical + gravity drive; for general working conditions (such as power plant coal conveying, port medium-speed conveying), choose 300-600kN models, where mechanical + hydraulic auxiliary triggering is more suitable; for heavy-load working conditions (such as mining high-inclination, port high-speed ship loading), choose 800-1500kN models, combined with fixed frames to ensure stable capture.
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Select by environmental conditions: For explosion-proof scenarios (underground coal mines, chemical workshops), select models with ATEX or MA certification and protection level ≥IP67; for corrosive environments (ports, coastal areas), choose models with corrosion resistance level C5-M; for frigid zone scenarios, prioritize pure mechanical drive, and for tropical zone scenarios, heat dissipation structures can be matched.
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Select by supporting needs: For ZOOMRY's own hosts, directly select the corresponding adapted model without additional adjustments; for adapting to other brand hosts, provide parameters such as belt conveyor width, inclination angle, belt strength and installation space, and engineers will provide customized adaptation plans; for remote unattended scenarios, select models with intelligent diagnosis function, supporting real-time monitoring and remote alarm.
Choose ZOOMRY
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The product strictly complies with core standards such as China's NB/T 11464-2023, EU EN 12895, North American ASTM D3794 and international ISO 5048, holding multiple authoritative certifications including CE, ATEX Explosion-proof Certification and MA Coal Mine Safety Mark. REACH and RoHS compliance ensures environmental protection of materials, fully meeting the access requirements of major global markets without the need for additional rectification for export.
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ZOOMRY has established a production control process in line with the ISO 9001 quality management system. Core components are made of high-quality materials, undergoing multiple inspection processes such as ultrasonic flaw detection, dynamic load testing and high-low temperature environment testing. Simulated belt breakage tests are conducted before products leave the factory, with key performance indicators recorded throughout the process. Complete test reports can be provided to customers to ensure that each product meets performance standards.
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ZOOMRY has been deeply engaged in the field of bulk material conveying equipment for many years, accumulating rich project application experience worldwide. The engineer team is familiar with industry standards and working condition characteristics in different regions, and can provide customers with full-process technical support from selection and design to installation. Product technology iteration is based on real working condition feedback, targeting optimization of core structures and materials to adapt to various complex operating environments.
Comprehensive After-Sales Service
Fast Supply of Wear Parts
Wear parts such as brake surface blocks, trigger springs and seals adopt modular and standardized design, sharing the supply chain with ZOOMRY's existing components. Customers can quickly purchase them, with efficient delivery relying on the global logistics network, eliminating the need for long waits for special spare parts.
Full-Cycle Technical Support
A 7×24 global technical consultation hotline is provided, allowing customers at home and abroad to obtain troubleshooting, technical guidance and other services at any time. For large-scale projects, engineers can be dispatched to provide on-site installation guidance and commissioning training to ensure the product is quickly put into use; maintenance manuals and other materials are regularly released to help customers improve equipment operation and maintenance capabilities.
Graded Warranty and Lifelong Maintenance
The product provides graded warranty services (2 years for light-load models, 3 years for general-purpose models, 5 years for heavy-load models). For failures caused by non-human factors during the warranty period, free repair or replacement services are provided. Lifelong maintenance services are offered after the warranty period, with reasonable component costs charged. Customer equipment files are established, and maintenance nodes are regularly reminded to ensure long-term stable operation of the equipment.
