ZOOMRY
ZOOMRY Mobile Stacker Reclaimer is a tracked bulk material handling machine that combines stacking and reclaiming in one mobile system. Designed for mining, power plant, port, and industrial stockyard operations, it provides flexible pile management where material routes, stockpile locations, or operating areas change over time.
With handling capacities from 500 to 3,000 m³/h, tracked mobility, a bucket wheel configured with 12 buckets, and project-specific conveying and control systems, the machine supports stockpile building and material recovery while helping reduce reliance on separate stacking and reclaiming equipment in suitable applications.
Mobile Stacker Reclaimer Supply Scope
Handling capacity: 500–3,000 m³/h | Function: mobile stacking and reclaiming | Mobility: tracked configuration | Materials: coal, iron ore, limestone, aggregates, biomass, and selected bulk materials | Configuration: project-specific bucket wheel, conveyors, controls, dust control, and discharge arrangement
| Parameter | Typical Specification |
|---|---|
| Rated Handling Capacity | 500–3,000 m³/h |
| Total Machine Weight | 65–750 t |
| Bucket Wheel Bucket Quantity | 12 buckets |
| Single Bucket Capacity | 0.25–0.71 m³ |
| Total Machine Power | 166–1,410 kW |
| Mobility | Tracked mobile configuration |
Note: Specifications shown are typical configuration ranges. Final machine weight, bucket wheel dimensions, bucket capacity, installed power, mobility arrangement, and auxiliary systems are confirmed according to material data, capacity requirements, stockyard layout, and local operating conditions.
ZOOMRY Mobile Stacker Reclaimer — tracked stacking and reclaiming equipment for flexible stockyard operations
Why Choose a Mobile Stacker Reclaimer?
Stockyard operations often need to balance storage flexibility with continuous material supply. Fixed bucket wheel machines are effective for large, dedicated yards with permanent infrastructure, but they may not be the best fit when stockpile locations change, production areas expand, or equipment must operate across several working zones.
A mobile stacker reclaimer provides a flexible alternative by combining self-propelled movement with stacking and reclaiming capability. The tracked chassis allows the machine to move between suitable stockyard areas, while the bucket wheel, conveyor system, and slewing arrangement support controlled material placement and recovery.
- Dual-function equipment: Supports stockpile building and material reclaiming in one machine concept.
- Tracked mobility: Suitable for selected prepared, unpaved, or changing yard conditions after engineering assessment.
- Multi-stockpile coverage: Helps operators serve several storage areas without a permanent fixed operating point.
- Project-specific configuration: Bucket wheel, conveyor, discharge, controls, and protective features are selected according to site conditions.
- System integration: Connects with feeders, truck unloaders, conveyors, stockyards, and downstream processing equipment.
Applications and Materials
The Mobile Stacker Reclaimer is designed for stockyard applications where continuous handling, flexible pile management, and controlled reclaiming are important. Final machine design is based on material density, particle size, moisture, abrasiveness, flow behavior, required capacity, stockpile layout, and environmental conditions.
| Material | Key Design Considerations | Typical Application |
|---|---|---|
| Coal | Continuous reclaiming, dust control, fire-safety requirements, and stockpile management | Coal yards, power plants, preparation plants, and export terminals |
| Iron Ore | Wear protection, reinforced transfer zones, and abrasive material handling | Mine stockyards, processing plants, and port storage areas |
| Limestone and Aggregates | Impact protection, material flow management, segregation control, and dust suppression | Cement plants, quarries, and aggregate storage yards |
| Biomass and Bulk Fuels | Material flow control, dust management, and selected enclosed transfer arrangements | Biomass power plants and fuel storage facilities |
| Other Bulk Materials | Configuration based on moisture, corrosion exposure, particle size, and material characteristics | Industrial stockyards, ports, and processing operations |
For corrosive, wet, abrasive, or dust-sensitive materials, available solutions may include wear liners, sealed transfer chutes, dust suppression, anti-corrosion coatings, suitable belt specifications, and material-contact components selected for the operating environment.
Mobile Stacking and Reclaiming Configuration Options
Every stockyard has different operating conditions. ZOOMRY configures the Mobile Stacker Reclaimer around the required capacity, material behavior, stockpile geometry, operating radius, ground conditions, and connection points to upstream and downstream equipment.
Tracked Mobility and Slewing
The tracked chassis supports self-propelled movement between suitable work areas, reducing dependence on fixed rails or permanent single-yard installations. This is valuable for projects with multiple stockpiles, phased expansion, temporary storage areas, or changing outdoor operating conditions. Slewing range is configured according to stockpile geometry and may include partial or full-circle rotation options.
Bucket Wheel and Reclaiming System
The reclaiming system is configured according to capacity and material characteristics. Bucket wheel dimensions, bucket capacity, bucket arrangement, drive design, operating speed, reclaiming geometry, and wear protection are confirmed during project engineering to match the required stockpile recovery method.
Conveying and Discharge Arrangement
The onboard conveyor system transfers material during stacking and reclaiming operations. Belt width, belt speed, drive arrangement, transfer chute design, and discharge method are matched to the required capacity and system interfaces. Material can be discharged to a stockpile, connecting conveyor, processing plant, loading line, or another material handling stage.
Controls, Automation, and Protection
Control options can include local operation, remote control, and PLC-based monitoring or automation according to site requirements. Project-specific systems may incorporate stockpile level monitoring, conveyor interlocks, material flow control, alarm functions, safety devices, dust control, lighting, access platforms, and emergency-stop arrangements.
Complete Stockyard System Integration
A Mobile Stacker Reclaimer performs best when engineered as part of the complete material flow rather than as an isolated machine. ZOOMRY can integrate the equipment with truck receiving, feeder systems, stockyard conveyors, transfer stations, and downstream processing or loading equipment.
Typical Material Flow Arrangement
Truck / Loader → Hopper Feeder → Feed Conveyor → Mobile Stacker Reclaimer → Stockpile
Stockpile → Bucket Wheel Reclaiming → Discharge Conveyor → Processing Plant / Power Plant / Port Loading System
Material flow arrangement is illustrative only. Final receiving, stacking, reclaiming, and discharge routes are engineered according to stockyard layout, upstream equipment, and downstream process requirements.
For truck-fed operations, a truck unloader can receive material from road vehicles and transfer it to the stockyard system. A hopper feeder regulates material flow, while fixed or mobile belt conveyor systems connect the equipment to crushers, screens, processing lines, power plants, or port loading facilities.
Mobile Stacker Reclaimer vs Fixed Bucket Wheel Equipment
The correct equipment choice depends on whether the priority is fixed-site throughput or flexible operation across changing stockyard areas. A fixed Bucket Wheel Stacker Reclaimer is normally selected for a permanent high-capacity stockyard with established rail and civil infrastructure. A mobile machine is more suitable when one unit must serve several storage areas or when the project requires flexibility during construction, expansion, or operational changes.
| Feature | Mobile Stacker Reclaimer | Bucket Wheel Stacker Reclaimer | Bucket Wheel Excavator |
|---|---|---|---|
| Primary Function | Mobile stacking and reclaiming | Dedicated stockyard stacking and reclaiming | Large-scale excavation and overburden removal |
| Mobility | Self-propelled tracked configuration | Fixed or rail-mounted installation | Tracked mine-site mobility |
| Best Site Type | Multiple stockpiles or changing operating areas | Large permanent single-site yards | Open-pit mine excavation areas |
| Main Selection Priority | Operating flexibility and multi-pile coverage | Dedicated high-capacity stockyard operation | Continuous excavation performance |
Technical Parameters
| Item | Specification |
|---|---|
| Rated Handling Capacity | 500–3,000 m³/h |
| Equipment Function | Mobile stacking and reclaiming |
| Mobility | Tracked mobile configuration |
| Total Machine Weight | 65–750 t |
| Bucket Wheel Bucket Quantity | 12 buckets |
| Single Bucket Capacity | 0.25–0.71 m³ |
| Total Machine Power | 166–1,410 kW |
| Slewing Range | Project-specific partial or full-circle rotation options |
| Typical Applications | Mining, ports, power plants, and industrial stockyards |
| Compliance Support | CE, EAC, or project-specific compliance documentation, subject to destination-market requirements |
| Optional Features | Wear protection, automation, dust control, corrosion protection, and project-specific controls |
Final equipment dimensions, power, reclaiming system design, conveyor specification, mobility arrangement, controls, and auxiliary systems are confirmed according to material data, capacity requirements, stockyard layout, and local site conditions.
What Information Is Needed for System Design?
To recommend the right Mobile Stacker Reclaimer configuration, ZOOMRY engineers evaluate the full operating duty and site layout. Providing the following information at the inquiry stage helps us prepare a more accurate technical proposal and preliminary equipment configuration.
- Material name, bulk density, moisture content, particle size, and abrasiveness
- Required stacking and reclaiming capacity in t/h or m³/h
- Number of stockpiles, pile dimensions, storage volume, and material flow direction
- Available site area, ground conditions, access route, and travel path for equipment movement
- Upstream and downstream equipment, including feeders, conveyors, crushers, screens, or loading systems
- Power supply, control requirements, dust-control needs, climate, and local compliance conditions
Frequently Asked Questions
What is the difference between a Mobile Stacker Reclaimer and a fixed Bucket Wheel Stacker Reclaimer?
A Mobile Stacker Reclaimer uses tracked mobility to serve suitable multiple stockpile areas, while a fixed Bucket Wheel Stacker Reclaimer is normally installed in one permanent stockyard. The mobile option is selected when operating flexibility and multi-pile coverage are important; the fixed option is generally chosen for a dedicated high-capacity storage yard with permanent infrastructure.
Can one machine perform both stacking and reclaiming?
Yes. The equipment is designed to support material placement onto a stockpile and material recovery from the stockpile. The final operating sequence, conveyor arrangement, and control logic are configured according to material flow, stockpile layout, and the required connection to the rest of the handling system.
What materials can a Mobile Stacker Reclaimer handle?
Typical applications include coal, iron ore, limestone, aggregates, biomass, and other bulk materials. Final configuration depends on material density, lump size, moisture, abrasiveness, and requirements for wear protection, dust control, corrosion resistance, and controlled material transfer.
Can the machine work on soft or unpaved ground?
The tracked configuration is intended for selected outdoor, unpaved, and variable ground-condition applications. Every project still requires a ground-bearing assessment and site review to confirm that the travel path, slope, drainage, working area, and ground condition are suitable for the final machine weight and duty cycle.
Can the system be integrated with truck unloading and conveying equipment?
Yes. The Mobile Stacker Reclaimer can be integrated with truck unloaders, hopper feeders, fixed conveyors, grasshopper conveyors, and downstream processing or loading systems. ZOOMRY can engineer the equipment as part of a complete stockyard material flow solution.
Explore Other Bucket Wheel Products
Fixed or rail-mounted equipment for dedicated stockyard stacking and reclaiming.
Tracked reclaiming equipment for selected outdoor and variable ground conditions.
Related Industry Solutions
Conveying, stacking, reclaiming, and stockyard systems for bulk mining materials.
Conveying and stockyard systems for coal, biomass, and industrial fuel handling.
Need a Mobile Stacking and Reclaiming Solution for Multiple Stockpiles?
Send us your material data, required capacity, stockpile layout, ground conditions, and system flow. ZOOMRY engineers will recommend a Mobile Stacker Reclaimer configuration tailored to your operation.
Get a Custom Recommendation
