ZOOMRY
ZOOMRY Heavy Duty Hopper Feeder is a core equipment developed for high-load bulk material handling scenarios such as global mining and ports. It can seamlessly connect front-end large-capacity feeding equipment (e.g., large wheel loaders, heavy grab cranes) with back-end high-capacity processing equipment (heavy-duty belt conveyors, telescopic stackers, Mobile Ship Loaders, truck unloaders), providing domestic and foreign customers with an integrated solution featuring "super-large handling capacity + ultra-strong wear resistance + continuous stable operation".
With "heavy-duty design" as its core concept, the equipment balances high-capacity output and long-term durability: the hopper capacity ranges from 12-24 m³ in the horizontal stacking state, with a maximum handling capacity of up to 3000 tons per hour (TPH). It is equipped with a 15-24 m high-strength tilting arm, capable of stably handling heavy bulk materials such as iron ore, granite, and coal with a particle size of ≤250 mm. The feeding system offers two options—heavy-duty belt and hardened steel chain plate—adapted to medium-wear and ultra-high-wear materials respectively. Meanwhile, it supports dual chassis configurations (wheeled and tracked), suitable for hard gravel ground in mining areas and open spaces in ports. This completely solves the problems of "insufficient handling capacity, easy wear, and frequent failures under high load" of traditional hopper feeders, and has become a core choice for global high-capacity bulk material handling projects.
Applicable Scenarios
With the characteristics of "super-large handling capacity, ultra-strong wear resistance, and high stability", ZOOMRY Heavy Duty Hopper Feeder has served customers in large mines, deep-water ports, and heavy industry plants in more than 40 countries and regions around the world, playing a core role in various high-load scenarios.
Large Mining Areas
Mine raw material pretreatment requires rapid transportation of crushed heavy bulk materials to beneficiation or outward transportation systems. Traditional hopper feeders have limited handling capacity and are difficult to meet the high-capacity needs of mines. The 3000 TPH handling capacity of ZOOMRY Heavy Duty Hopper Feeder can be directly connected to the mine crushing station. The 12-24 m³ hopper capacity can temporarily store full-hopper discharge from large grab cranes. Through the heavy-duty chain plate feeding system, materials are stably transported to underground or ground heavy-duty belt conveyors, realizing seamless connection of "crushing - feeding - conveying". This reduces the loader transfer link and significantly improves the daily average raw material handling efficiency of the mine.
Heavy Bulk Material Loading/Unloading at Deep-Water Ports
Large bulk carriers need to complete unloading and loading quickly to avoid port detention. The Heavy Duty Hopper Feeder can be installed at the front edge of the terminal. The 24 m long tilting arm is directly connected to the mobile ship loader, and the 3000 TPH handling capacity can match the unloading rate of large grab unloaders. The heavy-duty belt feeding system can reduce the scattering of coal and iron ore. The wheeled chassis supports rapid movement within the port, and a single piece of equipment can meet the loading/unloading needs of multiple berths, improving the port's bulk material handling efficiency and shortening the ship's berthing time.
Raw Material Transfer in Heavy Industry Plants
Materials such as coke and cement clinker have the characteristics of high wear and the need for continuous conveying. ZOOMRY Heavy Duty Hopper Feeder adopts a 10 mm hardened steel hopper lining and chain plate feeding system, which can withstand continuous impact of heavy bulk materials. The 24 m³ hopper capacity reduces the number of round trips of feeding equipment. The dual-motor drive system supports 24-hour continuous operation, meeting the "non-stop production" raw material supply needs of the plant. The equipment failure rate is significantly lower than that of ordinary heavy-duty equipment.
Key Performance Design
The performance design of ZOOMRY Heavy Duty Hopper Feeder is fully centered on "continuous operation under high load". From the feeding system to the structural framework, drive and protection, all adopt heavy-duty standards to ensure low-failure operation of the equipment under harsh working conditions.
Dual-Mode Feeding System
The core feeding system of the equipment provides two configurations—heavy-duty belt and hardened steel chain plate—to specifically address the conveying pain points of different heavy bulk materials:
- Heavy-duty belt feeding: Adopts a 1400 mm wide EP 800 type 5-layer structure, with an 8 mm base belt and a 2 mm wear-resistant layer, featuring a tensile strength of 800 N/mm. It is impact-resistant and tear-resistant, suitable for medium-wear materials such as coal and cement clinker. The service life of the belt is more than 50% longer than that of ordinary heavy-duty equipment.
- Hardened steel chain plate feeding: Uses 8 mm thick hardened steel material with professional wear-resistant surface treatment, which can withstand direct impact of large-particle-size materials and avoid the risk of belt scratches. The chain plate connections are fixed with high-strength bolts to reduce loosening failures.
At the same time, the system is equipped with a high-power variable frequency drive (VSD), which can realize stepless speed regulation of 0-3000 TPH. The feeding rate can be dynamically adjusted according to the handling capacity of back-end mobile ship loaders and telescopic stackers, avoiding overload blockage or capacity waste caused by insufficient speed.
Heavy-Duty Structural Framework
In response to material impact and structural stress during high-load operations, the equipment framework adopts multiple heavy-duty designs:
- Hopper: Welded from 16 mm thick Q355B steel plates, the inner wall can be optionally equipped with 15 mm ULF wear-resistant material or 10 mm hardened steel lining. The bottom has a U-shaped streamlined design to avoid accumulation and blockage of heavy bulk materials in corners, while reducing impact wear of materials on the hopper. The top of the hopper is equipped with a foldable "extendable capacity plate", which can expand the capacity according to feeding needs. The capacity in the stacked state is 25% higher than that in horizontal stacking.
- Tilting arm: Adopts a lattice-type or folded plate-type heavy-duty framework (selected based on handling capacity). The main load-bearing beam is an H-beam with anti-corrosion surface treatment, suitable for long-distance conveying of 15-24 m and capable of withstanding continuous pressure and impact of heavy bulk materials. The two sides of the tilting arm belt/chain plate are equipped with 150 mm high wear-resistant skirt plates to effectively prevent material scattering.
- Chassis: Supports dual options (wheeled and tracked). The wheeled chassis uses large engineering tires, suitable for rapid movement in open port spaces. The tracked chassis is a steel heavy-duty track with a ground contact pressure as low as 0.1 MPa, suitable for gravel ground in mining areas. It is also equipped with hydraulically adjustable jack outriggers, which can quickly fix the equipment after positioning to reduce vibration during high-load operations.
Stable Drive and Protection
The equipment's drive and protection systems are designed to meet the standard of "24-hour continuous operation", reducing the risk of failures under high load:
- Drive system: Adopts dual-motor direct drive, with power selectable according to needs. Combined with a planetary gear reducer, it ensures stable power output and can handle instantaneous high loads caused by concentrated feeding of large-particle-size materials. The hydraulic system is equipped with an independent oil cooler to avoid performance degradation caused by excessive oil temperature during high-load operations.
- Protection: The electrical control part has an IP65 (NEMA-4 class) protection rating, including a timer, emergency stop button, and cold start protection function, adapting to harsh environments such as high dust in mining areas and high humidity in ports. The feeding system and tilting arm are both equipped with fully enclosed protective covers to prevent splashing of heavy bulk materials and rainwater intrusion, extending the service life of components.
Detailed Technical Parameters
The core technical parameters of ZOOMRY Heavy Duty Hopper Feeder are strictly aligned with industry standards and optimized in combination with the characteristics of high-load scenarios, ensuring accurate and reliable data to provide a precise basis for customer selection:
| Core Parameters | Specification Range | Remarks (Based on Industry General Standards) |
|---|---|---|
| Hopper Capacity (Horizontal Stacking) | 12-24 m³ | Capacity in stacked state: 15-30 m³; calculated based on a material bulk density of 1.6 t/m³, including a standard "extendable capacity plate" extension section |
| Maximum Handling Capacity | Up to 3000 TPH (Tons Per Hour) | Designed for heavy bulk materials such as iron ore and granite; output rate can be adjusted when handling light materials such as coal |
| Adaptable Feeding Particle Size | ≤250 mm (Millimeters) | Can receive heavy bulk materials of this particle size conveyed by large wheel loaders and grab cranes, no additional crushing pretreatment required |
| Feeding System Specification | Heavy-Duty Belt / Chain Plate (Two Options) | Belt: 1400 mm wide EP 800 type 5-layer (8 mm base belt + 2 mm wear-resistant layer); Chain plate: 8 mm thick hardened steel chain plate |
| Tilting Arm Length | 15-24 m | Lattice-type / folded plate-type heavy-duty framework; supports hydraulic folding and lifting, adapting to the feeding height of different back-end equipment |
| Maximum Discharge Height | 5.5-8.2 m (Adapted to Tilting Arm Length) | A 15 m tilting arm corresponds to a discharge height of approximately 5.5 m; a 24 m tilting arm corresponds to approximately 8.2 m, matching the height of heavy-duty belt conveyors and mobile ship loaders |
| Drive Method | Dual-Motor Drive (Electric/Hydraulic Optional) | Electric drive: suitable for fixed scenarios with stable high-voltage power supply; Hydraulic drive: suitable for temporary high-load operations without external power supply |
| Chassis Type | Wheeled / Tracked (Two Options) | Wheeled: Large engineering tires; Tracked: Steel heavy-duty tracks, adapting to different ground conditions |
| Applicable Materials | Heavy bulk materials such as iron ore, granite, coal, cement clinker | Not recommended for high-viscosity materials such as wet clay to prevent hopper blockage and feeding system jamming |
| Protection Level (Electrical Control Part) | IP65 (NEMA-4 Class) | Includes overload protection and cold start function; adapts to harsh environments such as high dust in mining areas and high humidity in ports |
The equipment also supports multi-dimensional customized upgrades to adapt to special high-load needs: For ultra-high-wear iron ore, the hopper lining can be upgraded to 15 mm ULF wear-resistant material and hardened steel chain plates; for rainy port environments, a tilting arm Rain Cover and hopper drainage system can be added; for underground mine operations, an explosion-proof electrical system and narrow-body chassis (adapted to underground tunnels) can be customized; at the same time, it supports precise calibration of feeding speed to ensure full matching with the capacity of back-end equipment such as beneficiation machines and ship loaders.
Core Product Advantages
Strong Customized Adaptation Capability
ZOOMRY Heavy Duty Hopper Feeder supports multi-dimensional customized configurations, which can be flexibly adjusted according to operation scenarios and material characteristics: Track type (steel or rubber) is selected based on ground conditions; hopper lining is upgraded to hardened steel or ULF wear-resistant material according to material wear degree; the tilting arm can be equipped with a dust cover or magnetic separator; feeding height and feeding speed can also be fine-tuned according to front-end equipment and back-end needs. This ensures the equipment accurately matches actual working conditions, avoiding "excessive functions" or "insufficient performance".
Efficient Full-Chain Equipment Collaboration
ZOOMRY has a complete high-load bulk material handling equipment matrix including heavy-duty belt conveyors, telescopic stackers, and mobile ship loaders. The Heavy Duty Hopper Feeder has reserved linkage interfaces with the full range of products at the initial design stage, including mechanical adaptation structures and communication interlocking devices, without the need for additional customized adapter components. When customers purchase multiple types of equipment at the same time, they can quickly realize synchronous start/stop and parameter coordination of "feeding - conveying - stacking/loading", shortening the system commissioning cycle, improving overall operation efficiency, and avoiding compatibility issues of equipment from different brands.
Efficient Services
Relying on a complete domestic heavy equipment supply chain system, the equipment has significant advantages in cost control, and its price is more in line with the budget of global customers for high-capacity projects. At the same time, the transportation plan is optimized: the equipment can be disassembled into three parts (power unit, feeding system, and chassis) and loaded into 40-foot (12 m) high-cube containers for transportation, reducing global transportation costs. In terms of technical support, through cooperation with local logistics providers in major markets such as Asia, Europe, and the Americas, "72-hour spare parts delivery" can be realized; the 24-hour remote diagnosis team can quickly locate failures during high-load operations (such as chain plate jamming and motor overload), and combined with the collaboration of local engineers, equipment downtime can be controlled within 48 hours, reducing production losses.
Simple Operation and Maintenance
The equipment adopts a modular heavy-duty design: the power unit, feeding system, and tilting arm can be disassembled independently. Daily maintenance (such as chain plate replacement and motor maintenance) does not require overall disassembly, reducing maintenance man-hours. The control panel integrates multi-language interfaces including Chinese, English, Spanish, and Russian, adapting to the operating habits of operators in different regions. At the same time, a detailed maintenance manual is provided, covering professional maintenance processes such as chain plate tension adjustment, lubricating oil type selection, and hopper lining replacement. The customer team can complete basic maintenance under the remote guidance of ZOOMRY technical personnel, reducing dependence on external technical personnel. The long-term use cost is significantly lower than the industry average.
Customer Service Guarantee
To ensure the stable operation of the Heavy Duty Hopper Feeder in high-load scenarios, ZOOMRY has built a full-process support system from selection to after-sales around customer needs.
In the selection consultation stage, customers only need to provide information such as the operation scenario (e.g., large mine, deep-water port), material characteristics (e.g., iron ore, coal), and handling capacity requirements. ZOOMRY's technical team will formulate a customized selection plan through "material impact simulation + capacity load calculation", covering hopper capacity selection, feeding system type (belt/chain plate), chassis configuration, and recommended customized components, avoiding capacity waste or cost increase caused by improper selection.
In the installation and training support link, a detailed installation manual (including heavy-duty structural assembly drawings and electrical wiring diagrams) is attached when the equipment is shipped; the technical team provides 24-hour remote installation guidance and can answer assembly questions about heavy-duty components (such as tilting arms and chain plate systems) in real time through video calls. When customers have needs, senior heavy equipment engineers can be dispatched to the site to assist in installation and commissioning—domestic customers can receive on-site support within 24 hours, and international customers can also get a response within 72 hours. At the same time, 2-3 days of on-site training is provided for operators, covering high-load operation specifications and emergency fault handling (such as material blockage cleaning and chain plate repair), ensuring personnel can operate the equipment safely and efficiently.
In terms of after-sales operation and maintenance guarantee, the equipment is equipped with an IP65-grade intelligent control panel that supports real-time transmission of operating parameters (such as feeding rate, motor temperature, and chain plate tension). The technical team can remotely monitor the equipment status 24 hours a day, and 90% of common faults (such as motor overload and belt deviation) can be solved through remote guidance; common heavy-duty spare parts (such as chain plates, wear-resistant linings, and drive motors) are pre-stored by local logistics providers and can be delivered within 72 hours after the customer places an order; special spare parts can be supplemented urgently through international air transportation. After the equipment is put into operation, ZOOMRY will conduct regular return visits at 1 month, 3 months, and 12 months to understand the high-load operation status and provide targeted maintenance suggestions (such as lining replacement cycle and lubricating oil replacement frequency), helping customers extend the service life of the equipment to more than 8 years.
