ZOOMRY
The Tracked Bucket Wheel Reclaimer from ZOOMRY is a terrain-optimized precision reclaiming specialist — engineered specifically for outdoor operations where soft ground, unpaved yards, and uneven terrain rule out conventional wheeled or fixed reclaimers. Driven by a high-performance hydraulic motor with ground contact pressure of 125–193 kPa, it delivers flexible mobility and precision reclaiming across mining, port terminal, and outdoor industrial stockyard applications. As the terrain specialist within ZOOMRY's Bucket Wheel Stacker Reclaimer family, it handles 500–3,000 m³/h with 8–12 bucket wheels and ±65–360° full-angle slewing — purpose-built for complex environments where others cannot go.
ZOOMRY Tracked Bucket Wheel Reclaimer — Hydraulic Motor Drive, 125–193 kPa Ground Pressure, 500–3,000 m³/h for Complex Terrain Reclaiming
What Makes the Tracked Bucket Wheel Reclaimer the Best Choice for Complex Terrain?
The Tracked Bucket Wheel Reclaimer centers on a high-efficiency bucket wheel excavation system built around three synchronized actions: the motor-driven bucket wheel rotates to scoop materials from the stockpile face; the slewing mechanism adjusts the boom angle and position to cover the designated reclaiming area; and the tracked undercarriage provides mobility to reposition across the stockpile on soft, uneven ground where wheeled equipment would sink. The equipment operates on coordinated mechanical-hydraulic-electrical control logic — the bucket wheel speed adjusts automatically to material density, the hydraulic-driven track system enables smooth relocation and in-situ steering, and the intelligent electrical system monitors real-time parameters to ensure continuous, precise reclaiming with minimal operator intervention.
Compared to traditional loader-based reclaiming methods, the tracked bucket wheel reclaimer delivers 3–6 times higher efficiency with a single-unit capacity of 500–3,000 m³/h, making it the preferred solution for large-scale, 24/7 continuous production in outdoor power plant stockyards and remote mining operations.
Key Structural Systems for Reliable Outdoor Reclaiming
1. Bucket Wheel Excavation System
The reclaiming core features 8–12 bucket wheels arranged equidistantly around a heavy-duty rotor, with single-bucket capacities from 0.25 to 0.71 m³. The blades are fabricated from 16 mm thick Mn13 wear-resistant manganese steel with a 3 mm tungsten carbide alloy coating, offering 180% greater wear resistance than standard carbon steel. An arc-conforming profile ensures close material contact during scooping, achieving reclaiming deviation ≤2%. All drive components are precision-matched with Conveyor Pulleys engineered for continuous high-load outdoor duty.
2. Slewing & Luffing Mechanism
The bucket wheel reclaiming arm supports ±65–360° full-angle slewing, with the discharge arm adjustable ±90–±105° relative to the reclaiming arm. Combined with 15 m upward and 1 m downward digging height, a single unit covers an 80 m diameter stockpile area. A four-point contact slewing bearing (diameter 3–5 m) with 1,800 kN load capacity ensures slewing precision ≤0.3°, enabling precise layered reclaiming even on uneven terrain.
3. Tracked Undercarriage — The Terrain Advantage
The 600 mm wide track plates distribute ground pressure at 125–193 kPa — approximately half that of traditional wheeled reclaimers — preventing entrapment in mud, soft soil, and gravel. Travel speed is adjustable between operation mode (0.51 km/h) for precise reclaiming and transition mode (0–2 km/h) for rapid repositioning between stockpiles. The hydraulic motor drive provides smooth, stepless speed control with in-situ steering capability — critical for maneuvering in tight outdoor spaces without paved roadways.
4. Conveyor Connection System
Conveyor Belt widths range from 1,200–1,600 mm with belt speeds from 2.5 to 5.0 m/s, precisely matched to reclaiming capacity. High-wear-resistant PVG flame-retardant rubber belts (14 mm thickness, 2,000 N/mm tensile strength) feature diamond anti-slip patterns and 400 mm high rubber skirts with soft sealing strips, maintaining side leakage rates ≤0.5%. Passive hydraulic aligning Conveyor idlers correct belt deviation within 2 seconds, critical for reliable operation on sloping or uneven ground.
5. Hydraulic & Electrical Control Integration
The electrical system features a 15-inch HMI touch screen with multi-language support, storing up to five reclaiming scenario programs. The hydraulic system (166–1,410 kW pump station, 1,200–2,500 L oil tank) supplies power to track travel and slewing mechanisms, with quadruple filtration (5 μm accuracy) ensuring system cleanliness at NAS 7 level and an annual failure rate below 0.3%.
Tracked Bucket Wheel Reclaimer vs Other Reclaiming Equipment
| Feature | Tracked Bucket Wheel Reclaimer | Bucket Wheel Reclaimer (Standard) | Wheeled Mobile Stacker Reclaimer |
|---|---|---|---|
| Terrain Capability | Soft ground, mud, gravel, uneven terrain | Hardened ground, paved surfaces | Paved roads, compacted surfaces |
| Drive Type | Hydraulic motor, stepless speed control | Motor + reducer | Hydraulic motor or electric drive |
| Ground Pressure | 125–193 kPa (lowest in class) | 125–193 kPa (tracked) | Higher (wheeled, concentrated load) |
| In-Situ Steering | Yes (hydraulic track pivot) | Limited | Requires turning radius |
| Best For | Remote outdoor sites, unpaved yards, soft terrain | Standard stockyards with prepared ground | Multi-stockpile mobility on paved surfaces |
Automated Operating Modes for Outdoor Reclaiming
The Tracked Bucket Wheel Reclaimer supports three control modes designed to maximize reclaiming precision and operational flexibility in complex outdoor environments:
- PLC Full-Automatic Mode: Laser level meters and infrared positioning sensors collect stockpile data, automatically planning layered or fan-shaped reclaiming paths. The system synchronously controls bucket wheel speed, track travel, and slewing angle, achieving unmanned reclaiming with deviation ≤3% — ideal for continuous, high-volume outdoor operations.
- Remote Control Mode: A 200 m industrial-grade wireless remote controller (IP67 anti-interference) allows operators to adjust reclaiming parameters in real time from safe areas, ensuring uniform layer thickness and precise material blending — especially valuable when reclaiming from multiple stockpiles spread across a large outdoor site.
- Manual Mode: Available for quick intervention during emergencies, equipped with a reclaiming volume warning function that automatically reduces speed and alerts the operator when loads exceed safe thresholds.
With only 1–2 operators required per shift and intelligent monitoring for real-time blockage and belt deviation warnings, the system significantly reduces labor dependence while maintaining consistent reclaiming quality.
Primary Application Industries
ZOOMRY's Tracked Bucket Wheel Reclaimer is deployed across multiple industrial sectors where complex terrain and outdoor conditions demand specialized reclaiming capability:
- Power Generation: Coal reclaiming in thermal power plant stockyards, ensuring consistent fuel feed to boilers with minimal degradation — even on unpaved outdoor storage pads.
- Mining & Metallurgy: Ore, coal gangue, and aggregate reclaiming in open-pit mines and mineral processing plants with soft ground conditions.
- Ports & Terminals: Bulk material (coal, iron ore, fertilizers) reclaiming from large outdoor stockpiles for mobile ship loader feeding operations on unpaved quaysides.
- Cement & Construction Materials: Limestone, gypsum, and additive reclaiming for continuous cement production lines in outdoor storage yards.
- Stockyard Management: Mobile reclaiming across temporary and permanent outdoor stockyards without fixed infrastructure or paved roadways.
Technical Parameters
| Item | Specification |
|---|---|
| Rated Handling Capacity | 500–3,000 m³/h |
| Overall Machine Weight | 65–750 t |
| Bucket Wheel Configuration | 8–12 pcs, Ø5,254–8,200 mm, 0.25–0.71 m³/bucket |
| Bucket Wheel Speed | 2–6 r/min (Precision Reclaiming Adaptive) |
| Slewing Angle | ±65–360° reclaiming, ±90–±105° discharge |
| Operating Height | Upward 15 m / Downward 1 m |
| Conveyor Belt | Width 1,200–1,600 mm, Speed 2.5–5.0 m/s |
| Track Travel | 0–2 km/h, Ground Pressure 125–193 kPa, Hydraulic Drive |
| Control System | 15" HMI, PLC Auto / Remote / Manual modes |
| Protection & Temperature | IP65 (cabinet) / IP55 (motor), -30~60°C |
Frequently Asked Questions
What makes the Tracked Bucket Wheel Reclaimer better for soft ground than wheeled reclaimers?
The 600 mm wide track plates distribute the machine's 65–750 t weight across a much larger contact area, producing only 125–193 kPa ground pressure — about half that of wheeled reclaimers. This prevents sinking in mud, soft soil, and gravel. Additionally, the hydraulic track drive provides in-situ steering without a turning radius, a critical advantage when maneuvering between stockpiles on unpaved outdoor sites.
How does the hydraulic drive compare to electric motor drive for tracked reclaimers?
Hydraulic motor drive offers stepless speed control from 0–2 km/h with smooth acceleration — essential when fine-tuning the machine's position relative to the stockpile face during precision reclaiming. It also delivers full torque at low speeds for climbing slopes up to 12° on soft ground. Electric motor drives, while efficient on flat paved surfaces, lack the low-speed torque control and terrain adaptability that hydraulic systems provide for outdoor environments. The hydraulic system's conveyor rollers and drive components are all engineered for continuous outdoor duty.
Can the Tracked Bucket Wheel Reclaimer operate without fixed infrastructure?
Yes — this is its core design purpose. No concrete foundations, no rail tracks, and no paved roadways are required. The tracked undercarriage operates directly on natural ground, and the integrated belt conveyor system feeds directly into downstream mobile equipment. This makes it ideal for temporary stockpiles, remote mining sites, and heap leaching operations where building permanent infrastructure is cost-prohibitive.
Explore Other Bucket Wheel Products in This Series
Dedicated high-capacity stockyard solution — optimized for single-site stacking and reclaiming at 500–3,000 m³/h.
Precision reclaiming specialist — 75–1,100 kW drive power with ≤2% reclaiming deviation.
Purpose-built for large-scale mine extraction — 0.25–0.71 m³ bucket, 166–1,410 kW.
Related Industry Solutions
Acid-resistant tracked stackers and grasshopper conveyors for gold, copper, and uranium recovery.
Enclosed dust-free conveying for combustible biomass with ATEX compliance.
Need a Reclaiming Solution for Complex Outdoor Terrain?
Tell us your site conditions, material type, and throughput target — our engineers will recommend the optimal Tracked Bucket Wheel Reclaimer configuration for your outdoor operation.
Get a Custom Recommendation
