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ZOOMRY

Engaged in conveyor system field more than two decades.

Grasshopper Conveyor

jump conveyor

ZOOMRY jump conveyor is a mobile transfer solution for mining and aggregate sites. Front-wheel steering and rear support frame enable 5-minute workstation relocation. Capacity up to 550 t/h, max inclination 18°, modular design for flexible system expansion with belt conveyor systems.

Parameter Specification
Capacity 200–550 t/h
Length 20 / 25 m
Belt Power 18.5–37 kW
Max Inclination 18° (22° upgrade kit available)
Stack Height 6.5 / 8.0 m
  • Product Detail

1. Product Features of Jump Conveyor

The ZOOMRY jump conveyor combines rapid mobility with modular expandability for mining and aggregate quarry applications where frequent workstation changes are required.

ZOOMRY jump conveyor operating on mine site with front-wheel steering and modular <a href=https://www.zoomryhi.com/belt-conveyor.html target='_blank'>belt conveyor</a> design

Intelligent Positioning Platform

Front-wheel system enables 360° omnidirectional steering, while the rear support frame forms a stable triangular structure. A proprietary hydraulic balancing module completes workstation conversion within 5 minutes, improving relocation efficiency by 300% compared to traditional belt conveyor equipment.

Modular Expansion System

Standardized interface design supports flexible system extension — conveyor units freely combined from 15–30 m with optional diesel-electric dual power modules and plug-and-play control system expansion. Single module maximum load reaches 3 tons/meter. For feeding applications, the system integrates seamlessly with hopper feeders for controlled material intake.

Terrain Conquest Technology

The tracked jump conveyor features multi-stage hydraulic suspension; the wheeled version is equipped with all-terrain tires. An intelligent tilt compensation system (±3° auto-correction) maintains 99.7% belt level precision on 18° slopes, conquering complex mining terrain where fixed conveyors are impractical. The tracked radial stacker configuration offers additional mobility for soft ground conditions.

Smart Docking System

A 0.75 m ultra-low hopper integrates radar sensing to auto-track loading equipment trajectory, with 4–8 m hydraulic height adjustment and anti-overflow intelligent cutoff protection. Compatible with all construction machinery interfaces including truck unloader systems.

Rapid Deployment Solution

Folded transport dimensions of 12 × 2.4 × 2.8 m enable standard truck transport without special permits. On-site deployment completes in ≤8 minutes with single-operator configuration change and foundation-free plug-and-play operation.

Cluster Control System

Industrial CAN bus enables multi-machine coordination supporting up to 50-unit network operation within a 500 m radius. Smart dynamic capacity allocation and automatic task takeover for failed units ensure uninterrupted material flow across large port and terminal or mine sites.


2. Application Solutions

Mine Haulage Coordination

During dynamic transfer from mining zones to crushing stations, the jump conveyor adapts to complex pit terrain, solving traditional haul truck inefficiency and high road maintenance costs while achieving continuous material supply. For iron ore and steel raw material operations, this reduces truck fleet dependency by up to 60%.

Aggregate Precision Distribution

For aggregate yard to mixing plant transfer, the modular system expands according to output needs. It enables 8 m high-precision stacking in confined spaces, preventing material segregation while ensuring concrete mix consistency in aggregate and quarry operations.

Port Smart Handling

In tidal berth operations, the jump conveyor's hydraulic leveling system overcomes vessel sway, enabling direct ship-to-yard transfer. Handling efficiency at 550 t/h saves 40% time compared to crane operations — ideal for coal handling terminals and bulk cargo ports.

Emergency Logistics Channel

For disaster site material transfer, foundation-free rapid deployment enables immediate response. The diesel version supports 72-hour continuous operation; the electric version connects to generators, constructing temporary material handling lifelines.


3. Performance Parameters

Model Capacity (t/h) Working Span (m) Drive Power (kW) Gradeability Stack Height (m)
ZR65D 200 15 / 20 / 25 18.5 18° 6.5 / 8.0
ZR80D 300 15 / 20 / 25 22 18° 6.5 / 8.0
ZR100D 400 15 / 20 / 25 30 18° 6.5 / 8.0
ZR120D 550 15 / 20 / 25 37 18° 6.5 / 8.0

Technical Notes: Tracked jump conveyor compatible with 22° slope upgrade kit. Electric version equipped with intelligent soft-start system (start current ≤2× rated). Full series certified to ISO 9001/14001 standards.


4. Partnership Value Assurance

Manufacturing Quality

Main structure uses special channel steel (section modulus ≥980 cm⁴), with critical welds complying with AWS D1.1 standard and a triple stress-relief process. The whole machine passes 200,000-cycle fatigue testing, ensuring 10-year service life. All conveyor rollers and structural components are manufactured in-house for consistent quality control.

Full-Process Timeliness Commitment

Phase ZOOMRY Standard Industry Benchmark
Solution Design 8-hour response 24–48 hours
Machine Delivery 20-day completion 30–45 days
Site Commissioning 24-hour readiness 3–5 days
Parts Supply 72-hour global dispatch 7–15 days

Scenario-Specific Service Matrix

Mining Task Force — Provides tunnel conveyance solutions for underground-to-surface material transfer.
Construction Customization Group — Develops urban noise-dust reduction modules for city-proximate operations.
Port Technical Unit — Equips anti-salt-spray corrosion packages for salt and marine environments.
24/7 Emergency Team — Disaster preparedness standby support with rapid mobilization capability.


Related Solutions

Aggregate & Quarry Solutions

Aggregate & Quarry Solutions

Heavy-duty mobile and fixed conveyor systems for aggregate and quarry operations. Radial telescopic stackers, tracked stackers, grasshopper conveyors, and hopper feeders for abrasive materials and continuous operation.

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Iron & Steel Conveyor Solutions

Iron & Steel Solutions

Heavy-duty, high-temperature resistant conveyor systems for integrated steel mills — heat-resistant belts for sinter and hot coke, long-distance curved overland conveyors for iron ore transport.

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How to Choose the Right Jump Conveyor Configuration?

Share your site conditions, required capacity, and transfer distance — our engineers will recommend the optimal model and module combination.

Jump Conveyor Selection Guide →

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