Description
The Mobile Ship Loader for PKE PKS delivers throughput from 100 to 3,500 tons per hour, offering short berthing times and reliable bulk material loading. It is designed for ports and terminals handling coal, ore, grains, and other commodities. Its mobility along the quay reduces infrastructure requirements and improves operational flexibility.
Operation Steps
Positioning: Align loader with ship's cargo hold.
Conveyor Setup: Extend and adjust conveyor height and angle.
Material Loading: Feed bulk materials onto conveyor from stockpile.
Loading Onto Ship: Transport and deposit materials into hold with even distribution.
Monitoring and Control: Regulate flow, prevent overloading.
Adjustments: Modify height, angle, and rate as ship draft changes.
Completion and Moving: Retract conveyor, move to next vessel.
Core Operating Modes
ZOOMRY mobile ship loaders are available in three configurations. The main product image shows our standard wheel-type configuration.
1. Wheel Type (Standard, as shown)
Four-wheel drive with hydraulic steering for paved docks. Offers forward/backward, inline, vertical, and radial slewing. Faster travel, lower maintenance than tracked units.
2. Tracked (Crawler) Type (Optional)
For uneven ground or unpaved surfaces. Uses SANY excavator chassis for superior traction on soft terrain. Available on request.
3. Rail-Mounted Type
For ports with existing rail infrastructure. Precise positioning, stable operation, but higher capital investment and less flexibility.
Core Functional Configurations
- High-Performance Conveyor: CEMA standard idlers/pulleys, belt speed up to 6.9 m/s, roller life 50,000-60,000 hours.
- Telescopic Discharge Chute: 30% extension for precise hatch trimming, minimizing spillage.
- Onboard Diesel Power-Gen: Full operational independence without external power.
- Heavy-Duty Load Idlers: Center pivot design for even weight distribution and reduced wear.
- Rain Cover Options: Galvanized steel, aluminum, stainless steel, or sliding canvas.
Industry Classification & Equipment Recommendation
| Industry Segment | Typical Vessels | Recommended Configuration | Key Advantage |
|---|---|---|---|
| Agribulk (PKE/PKS, Grains) | Handysize, Handymax | Wheel Type | Gentle handling, dust control |
| Bulk Minerals (Ore, Sand, Aggregates) | Panamax, Capesize | Wheel Type (Self-Propelled) | High capacity, fast cycling |
| Fertilizer & Chemicals | Barge, Handysize | Wheel or Rail-Mounted | Precision loading, spill prevention |
| Coal & Energy Products | Panamax, Capesize | Wheel Type (Self-Propelled) | High throughput, dust suppression |
Technical Selection Comparison
| Selection Factor | ZOOMRY Wheel Type | ZOOMRY Tracked Type | Industry Average |
|---|---|---|---|
| Infrastructure Dependency | Low – paved surface | Very Low – uneven ground | High (rail) or Medium |
| Vessel Adaptability | Excellent – Barge to Capesize | Excellent – Barge to Capesize | Limited to specific types |
| Rated Capacity (tph) | 100 – 3,500+ | 100 – 3,500+ | Often narrower range |
| Equipment Investment | Competitive – premium quality | Competitive – premium quality | Higher for comparable features |
Conclusion: ZOOMRY mobile ship loaders offer low infrastructure dependency, wide vessel adaptability, broad capacity ranges, and competitive investment – making them a top-tier choice among Chinese manufacturers. With 20+ years of conveyor experience and ISO/CE certifications, ZOOMRY combines manufacturing efficiency with international quality standards.
Features
1) Excellent Conveyor Parts: CEMA standard idlers/pulleys, FLENDER/SEW motors, DIN standard belts.
2) Galvanized Rain Cover / Sliding Canvas Cover: Available in multiple materials, optional screens for safety.
3) Telescoping Discharge Chute: 30% extension for fully trimmed hatches.
4) Onboard Diesel Power-Gen: Quick mobility throughout the dock.
5) Zoomry Under Carriage: Hydraulically-powered, available in basic, wheeled dolly, tracked, and full wheel drive types.
6) Heavy-Duty Load Idlers: Center pivot design, belt speed up to 6.9 m/s, roller life 50,000-60,000 hours.
Specification
|
|
DWT (ton) |
Clearance Height(m) |
ZRSL-33 |
ZRSL-46 |
ZRSL-52 |
ZRSL-58 |
|
BARGE |
100-5,000 |
0-3 |
|
|
|
|
|
HANDYSIZE |
10,000-35,000 |
4-8 |
|
|
|
|
|
HANDYMAX |
35,000-50,000 |
6-10 |
|
|
|
|
|
PANAMAX |
60,000-80,000 |
10-14 |
|
|
|
|
|
CAPASIZE |
80,000-120,000 |
16 |
|
|
|
|
Detail
Product name/description: mobile shiploader, telescopic shiploader, radial shiploader
Bulk Material: PKE/PKS, iron ore, marine sand, sulphur, fertilizer, aggregates, stone and sand
Vessels: Barge, Handy size, Handymax, Panamax, Capasize
Rated capacity: 300-8400 tons per hour
Characteristics: heavy duty, high efficiency, super mobility, onboard power Genset
Uses for mobile shiploaders
Primary purpose is to load PKE/PKS cargo onto ships or barges. Also used for bulk coal, fertilizer, aggregate, sand, wood chips, wood pellets, crushed rocks, grains, iron ore, copper ore, bauxite.
Types of shiploaders
1. Rail-mounted 2. All Wheel Travel 3. Tracked Radial Telescopic 4. Direct Feed Barge 5. Transshipping Barge 6. Others
Why Purchase a PKE/PKS Ship Loading Conveyor?
1. Lower Investment 2. Faster Lead Times 3. Quick Installation (hours/days vs. weeks/months)
4. High Mobility 5. Multi-Function (stockpiling, loading, unloading) 6. Quality Control
Operating Dimensions
|
OPERATING DIMENSIONS |
|
ZRSL-45(m) |
ZRSL-52(m) |
ZRSL-60(m) |
|
Conveyor Length (A) |
|
45 |
52 |
60 |
|
Highest Extended Discharge (B) |
|
16.9 |
19.1 |
21.1 |
|
Lowest Extended Discharge (C) |
|
4.6 |
4.9 |
5.9 |
|
Highest Retracted Discharge (D) |
|
8.9 |
11.8 |
12.8 |
|
Lowest Retracted Discharge (E) |
|
4.0 |
4.6 |
4.7 |
|
Anchor Pivot to Axle Center (F) |
|
20.2 |
23.7 |
24.9 |
|
Anchor Pivot to Discharge (G) |
|
42.2 |
49.0 |
54.6 |
|
Feed Height (H) |
|
3.5 |
3.6 |
3.8 |
|
Operating Width |
|
9.8 |
9.8 |
10.0 |
Undercarriage Dimensions
|
Operating Dimensions |
|
ZRSL-45(m) |
ZRSL-52(m) |
ZRSL-60(m) |
|
Undercarriage Length (A) |
|
21 |
24.8 |
26.1 |
|
Clearance Raised (B) |
|
14.5 |
16.7 |
18.6 |
|
Clearance Lowered (C) |
|
4.6 |
4.9 |
5.9 |
|
Stinger Extension (D) |
|
18 |
19 |
24 |
|
Max Main Conveyor Height (E) |
|
7.5 |
9.5 |
10.1 |
Radial Travel Dimensions
|
Operating Dimensions |
|
ZRSL-45 |
ZRSL-52 |
ZRSL-60 |
|
Max Radial Travel (Extended, 90° Arc) (A) |
|
62.4 |
68.6 |
76.7 |
|
Rear to Jetty Edge (B) |
|
29.8 |
36.6 |
39.4 |
|
Rear to Discharge Point (C) |
|
44 |
50 |
56 |
|
Min Radial Travel (Retracted, 90° Arc) (D) |
|
28 |
33 |
34 |
|
Stinger Extension (E) |
|
18 |
19 |
24 |
|
Total Radial Angle |
|
90° |
90° |
90° |
Bintulu Port Case Study
Bintulu Port, a state-owned deep-water port in Malaysia, handles PKE/PKS and fertilizer for vessels from 50,000 to 120,000 tons. After extensive market research, they selected ZOOMRY's mobile ship loader. ZOOMRY provides mobile shiploader, telescopic shiploader, radial shiploader, mobile stacker, truck unloader, and portable grasshopper systems. With 20+ years of conveyor experience, ZOOMRY manufactures high-quality long-life rollers (50,000+ hours service life) using seamless steel pipes with low radial runout, good roundness, low noise, and excellent wear resistance. Since 2018, ZOOMRY has offered 4th-generation mobile ship loaders with optimized mobility, flexibility, and durability. Available in crawler (tracked), wheel (non-self-propelled), and fully hydraulic wheel (self-propelled) types. The crawler type uses SANY excavator chassis for harsh terrain and narrow dock spaces. The fully hydraulic wheel type offers forward/backward, inline, vertical, and radial movement.
Need a Custom Mobile Ship Loader?
Contact ZOOMRY for a tailored solution – PKE/PKS, coal, ore, or aggregates.
Contact Us Today
ZOOMRY
