Mining Conveyor Systems

Custom bulk material handling conveyors for surface mining, underground operations, and mineral processing.

Overview: Custom Conveyors for Every Mining Application

The mining industry uses a wide range of conveyors – from small, simple systems to large, complex installations. Because mining varies greatly by product (coal, ore, aggregates, etc.), the requirements for conveyor systems, components, and maintenance services also differ significantly. At ZOOMRY, we believe customization is the key to delivering the best conveyor system for your specific mining needs at the most competitive price.

Since 2002, ZOOMRY has been a trusted partner to the global mining industry, delivering highly customized conveyor systems for surface and underground applications. With a 40,000 m² manufacturing facility, ISO 9001/14001 and CE certifications, and full EPC capability, we provide end-to-end solutions – from design and manufacturing to installation support.

---

Core Applications & Material Types in Mining

ZOOMRY conveyor systems are deployed across the full spectrum of mining operations:

Application Scenarios

• Surface / Open-Pit Mining: High-capacity overland conveyors for ore, overburden, and coal haulage.
• Underground Mining: Compact, flame-retardant conveyors for confined spaces and methane-prone environments.
• Mineral Processing & Beneficiation: Process conveyors connecting crushers, screens, mills, and storage.
• Aggregate & Quarry Operations: Heavy-duty belt conveyors for sand, gravel, and crushed stone.
• Stockyard & Port Loading: Stacker and reclaim conveyors for storage and export operations.

Materials Handled

• Ores (iron, copper, gold, bauxite, etc.)
• Coal (all grades)
• Aggregates (sand, gravel, crushed stone)
• Overburden and waste rock
• Mineral concentrates
• Limestone and gypsum

---

Specialized Conveyor Configurations for Mining

Different mining applications demand specific conveyor designs. ZOOMRY offers a comprehensive range:

• Overland Conveyors: Long-distance systems for surface mining with steel cord belts (up to 4000 N/mm tensile strength).
• Underground Conveyors: Flame-retardant solid woven (PVC/PVG) belts with compact designs for confined spaces.
• Extendable Conveyors: Designed for longwall mining – extend and retract as the mining face advances.
• Portable & Mobile Conveyors: Flexible units for temporary stockpiles and rapid relocation.
• High-Angle Conveyors: Sandwich belt or pocket belt designs for steep incline applications.
• Curved Belt Conveyors: Follow horizontal and vertical curves to navigate complex terrain.

---

Critical Engineering Requirements for Mining Environments

Mining conveyors face unique challenges – extreme loads, abrasion, dust, and continuous operation. ZOOMRY addresses these with:

• High Load Capacity: Heavy-duty structures and components designed for 24/7 operation under full load.
• Abrasion & Impact Resistance: Heavy-duty belts, impact beds, and wear-resistant chutes for handling abrasive ores and rock.
• Fire Safety (Underground): Belts meeting ISO 340 and EN 12882 standards, such as our fire-resistant Conveyor Belts, for flame retardancy and antistatic properties.
• Dust Control: Enclosed designs, dust suppression systems, and skirting to meet environmental regulations.
• Corrosion Resistance: Galvanized or powder-coated structures for high-humidity and corrosive environments.
• Plant Integration: Seamless connectivity with mine SCADA or plant DCS systems.

---

Smart & Environmental Integration Technologies

ZOOMRY integrates advanced technologies to enhance reliability, efficiency, and environmental compliance:

• Smart Health Analytics: Real-time sensors monitor temperature, vibration, belt speed, and load. Predictive maintenance alerts minimize unplanned downtime.
• Automated Dust Suppression: Integrated water spray systems and dust extraction at transfer points, complemented by integrated belt cleaning systems, for regulatory compliance.
• Energy-Efficient Drives: Premium efficiency motors and VFDs reduce power consumption by 15–30%.
• SCADA/DCS Integration: Remote monitoring, automated start/stop, and real-time performance tracking.
• Enclosed Conveyor Designs: Zero-emission conveying for environmentally sensitive areas, achieved with our Pipe conveyor systems.
• Spill & Leakage Prevention: Heavy-duty sealing, impact beds, and belt cleaning technology minimize material loss.

---

Why ZOOMRY Is the Preferred Mining Conveyor Partner

ZOOMRY vs. Competitors

Feature	ZOOMRY	Industry Average
Industry Experience	20+ years (since 2002)	5–10 years
Manufacturing Capacity	40,000 m² + 70+ machines	Limited / outsourced
Quality Assurance	ISO 9001, ISO 14001, CE + 60+ test instruments	Basic QC
Mining Sector Focus	Dedicated mining expertise – surface, underground, processing	Generalist approach
EPC Capability	Turnkey – design, manufacture, install (4 subsidiaries)	Equipment supply only
Smart Integration	Health Analytics, SCADA integration, VFDs	Limited controls

Why ZOOMRY Stands Out

• 20+ Years Mining Expertise: Proven conveyor solutions for surface, underground, and processing operations.
• Complete In-House Manufacturing: Quality control, schedule certainty, and competitive pricing.
• Turnkey EPC Capability: Four integrated subsidiaries deliver end-to-end project execution.
• Mining-Specific Engineering: Heavy-duty structures, flame-retardant belts, dust control, and safety compliance.
• Cost-Effective Solutions: Premium quality at competitive prices – lower total cost of ownership.
• Global Compliance: CE, EAC, ISO 9001, and ISO 14001 certified for international projects.

---

Custom Mining Conveyor Packages & Components

We provide complete mining conveyor systems and individual components:

• Overland, underground, and portable conveyors
• Conveyor drives, take-up units, and tailstocks
• Mining conveyor belts (steel cord, solid woven PVC/PVG, fabric)
• Mining conveyor rollers, idlers, and pulleys
• Conveyor frames and structures
• Belt Cleaners, scrapers, and impact beds
• Dust suppression and enclosure systems

---

Featured Mining Project

---